Ritwick Dwivedi

CEO

Bengaluru, Karnataka, India11 yrs 5 mos experience

Highly Stable

Key Highlights

10 years of experience in industrialization and process optimization.
Expert in lean methodologies and global manufacturing transformation.
Proven track record of delivering quantifiable improvements.

Stackforce AI infers this person is a Manufacturing Process Engineer with expertise in Lean methodologies and industrialization.

Contact

Skills

Core Skills

Process EngineeringLean Six Sigma

Other Skills

3P3P layout planningAnalytical SkillsAutoCADBASIC MOSTBill of MaterialsC (Programming Language)CATIACommunicationContinuous ImprovementCriticality AnalysisDELMIADMADock-to-Dock VSMErgonomics

About

Results-driven engineering professional with 10 years of experience leading industrialization, process optimization, and global manufacturing transformation across rail and aerospace industries. Proven expertise in deploying lean methodologies, digitalization, and automation to drive efficiency, reduce costs, and scale production systems globally. Adept at managing cross-functional, multi-site teams across Europe, Americas, Australia and Asia, with a strong record of delivering quantifiable improvements in throughput, standardisation and operational excellence

Experience

Rtx

Industrialization Lead

Apr 2024 – Present · 1 yr 11 mos · Bengaluru, Karnataka, India · On-site

𝐎𝐩𝐞𝐫𝐚𝐭𝐢𝐨𝐧𝐬 𝐓𝐫𝐚𝐧𝐬𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 & 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥𝐢𝐳𝐚𝐭𝐢𝐨𝐧
𝐁𝐀𝐒𝐈𝐂 𝐌𝐎𝐒𝐓 𝐓𝐢𝐦𝐞 𝐒𝐭𝐮𝐝𝐲 𝐀𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐨𝐧 – Built an automated time study estimation tool using BASIC MOST, reducing manual estimation effort by ~60%.
𝐖𝐚𝐫𝐞𝐡𝐨𝐮𝐬𝐞 𝐓𝐫𝐚𝐧𝐬𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 – Achieved 70% lead time reduction, 25% productivity improvement, and 40% space optimization by redesigning end-to-end material flow using 𝐃𝐨𝐜𝐤-𝐭𝐨-𝐃𝐨𝐜𝐤 𝐕𝐒𝐌, 3𝐏 𝐥𝐚𝐲𝐨𝐮𝐭 𝐩𝐥𝐚𝐧𝐧𝐢𝐧𝐠, and iterative 𝐂𝐀𝐃-𝐛𝐚𝐬𝐞𝐝 𝐥𝐚𝐲𝐨𝐮𝐭 𝐬𝐢𝐦𝐮𝐥𝐚𝐭𝐢𝐨𝐧𝐬. Supported deployment through TWI–JM & Standard Work, detailed ergonomic assessments, and an optimized inbound flow strategy, improving data accuracy, visibility, and cross-functional alignment.
𝐍𝐏𝐈 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥𝐢𝐳𝐚𝐭𝐢𝐨𝐧 – Supported NPI by creating the Process Flow Diagram (PFD) and Manufacturing BOM, ensuring end-to-end process definition.
𝐏𝐐𝐏𝐑-𝐃𝐫𝐢𝐯𝐞𝐧 𝐓𝐢𝐦𝐞 𝐒𝐭𝐮𝐝𝐲 & 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐕𝐚𝐥𝐢𝐝𝐚𝐭𝐢𝐨𝐧 – Conducted a sample installation time study after PQPR analysis in a production department to validate cycle time assumptions and support industrialization planning.

BASIC MOSTDock-to-Dock VSM3P layout planningTWI-JMStandard Workergonomic assessments+3

Alstom

3 roles

Senior Process Engineer

Promoted

Dec 2019 – Apr 2024 · 4 yrs 4 mos

𝐆𝐥𝐨𝐛𝐚𝐥 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥𝐢𝐳𝐚𝐭𝐢𝐨𝐧 & 𝐋𝐞𝐚𝐧 𝐃𝐞𝐩𝐥𝐨𝐲𝐦𝐞𝐧𝐭
𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥 𝐓𝐢𝐦𝐞𝐬 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐓𝐫𝐚𝐧𝐬𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 – Led the Fittings & Interiors process transformation, driving standardization across Alstom’s global sites.
𝐂𝐨𝐧𝐜𝐮𝐫𝐫𝐞𝐧𝐭 𝐄𝐧𝐠𝐢𝐧𝐞𝐞𝐫𝐢𝐧𝐠 (𝐒𝐩𝐞𝐜 𝐏𝐡𝐚𝐬𝐞) – 𝐓𝐚𝐢𝐩𝐞𝐢 𝐌𝐞𝐭𝐫𝐨 𝐏𝐡𝐚𝐬𝐞-𝐈𝐈 – Owned the specification-phase industrialization activities, ensuring strong DFM alignment and readiness for downstream execution.
𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐓𝐢𝐦𝐞 𝐄𝐬𝐭𝐢𝐦𝐚𝐭𝐢𝐨𝐧 𝐈𝐓 𝐓𝐨𝐨𝐥 – Developed a dedicated tool to calculate process time at part, sub-assembly, and mainline levels with built-in segregation of Value Added (VA) and Necessary Non-Value Added (NNVA) work, delivering ~50% faster estimation compared to the previous methodology.
𝐌𝐮𝐦𝐛𝐚𝐢 𝐌𝐞𝐭𝐫𝐨 𝐋𝐢𝐧𝐞-𝐈𝐈𝐈 – 𝐓𝐢𝐦𝐞 𝐕𝐚𝐥𝐢𝐝𝐚𝐭𝐢𝐨𝐧 & 𝐓𝐞𝐧𝐝𝐞𝐫 𝐋𝐢𝐛𝐫𝐚𝐫𝐲 – Validated Process Time vs. Spent Time and created a reference library to strengthen tender assumptions and improve estimation accuracy for future project

standardizationprocess transformationprocess time estimation toolProcess EngineeringLean Six Sigma

Process Engineer

Jan 2017 – Nov 2019 · 2 yrs 10 mos

𝐌𝐓𝐌-𝐔𝐀𝐒 𝐒𝐌𝐓 & 𝐏𝐓 𝐃𝐚𝐭𝐚𝐛𝐚𝐬𝐞 – 𝐆𝐥𝐨𝐛𝐚𝐥 𝐑𝐨𝐥𝐥𝐨𝐮𝐭 – Executed a multi-country program to create, validate, and deploy an MTM-UAS based SMT & PT database across 29 Alstom global sites, including Indian rolling stock facilities (Coimbatore, Kolkata, Madhepura, Savli, Sricity).
𝐄-𝐋𝐨𝐜𝐨 𝐆𝐫𝐞𝐞𝐧𝐟𝐢𝐞𝐥𝐝 – 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥𝐢𝐳𝐚𝐭𝐢𝐨𝐧 𝐃𝐞𝐥𝐢𝐯𝐞𝐫𝐚𝐛𝐥𝐞𝐬 – Developed key industrial deliverables including routing, manufacturing BOM, work instructions, method-time database, and field modification instructions, and performed Serial Mounting Reviews to strengthen build readiness.
𝐋𝐞𝐚𝐧 𝐂𝐨𝐧𝐭𝐢𝐧𝐮𝐨𝐮𝐬 𝐈𝐦𝐩𝐫𝐨𝐯𝐞𝐦𝐞𝐧𝐭 – Drove CI within Concurrent & Process Engineering by embedding Lean principles and supporting performance governance through internal audits.
𝐒𝐲𝐝𝐧𝐞𝐲 𝐌𝐞𝐭𝐫𝐨 – 𝐏𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 𝐒𝐮𝐩𝐩𝐨𝐫𝐭 – Created production planning inputs and field modification instructions, and partnered closely with shopfloor teams to ensure smooth execution and issue resolution.
𝐕𝐀 / 𝐍𝐕𝐀 / 𝐍𝐍𝐕𝐀 𝐓𝐢𝐦𝐞 𝐑𝐞𝐟𝐞𝐫𝐞𝐧𝐜𝐞 𝐋𝐢𝐛𝐫𝐚𝐫𝐲 – Built an elementary-level spent-time reference library with structured segregation of VA / NVA / NNVA activities to improve transparency and identify optimization opportunities

MTM-UASroutingwork instructionsmethod-time databaseProcess Engineering

Graduate Engineer Trainee

Jul 2016 – Dec 2016 · 5 mos

𝐏𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 𝐒𝐮𝐩𝐩𝐨𝐫𝐭 & 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐒𝐭𝐚𝐧𝐝𝐚𝐫𝐝𝐢𝐳𝐚𝐭𝐢𝐨𝐧
𝐖𝐨𝐫𝐤 𝐈𝐧𝐬𝐭𝐫𝐮𝐜𝐭𝐢𝐨𝐧𝐬 & 𝐅𝐢𝐞𝐥𝐝 𝐌𝐨𝐝𝐢𝐟𝐢𝐜𝐚𝐭𝐢𝐨𝐧 𝐈𝐧𝐬𝐭𝐫𝐮𝐜𝐭𝐢𝐨𝐧𝐬 – Created standardized Work Instructions and Field Modification Instructions to support execution for the Kochi Metro Project.
𝐃𝐞𝐩𝐨𝐭 𝐑𝐞𝐭𝐫𝐨𝐟𝐢𝐭 𝐒𝐮𝐩𝐩𝐨𝐫𝐭 – Provided on-ground support at the Kochi Metro depot for retrofit activities, ensuring smooth implementation and issue resolution.
𝐒𝐩𝐞𝐧𝐭 𝐓𝐢𝐦𝐞 𝐒𝐭𝐮𝐝𝐲 (𝐒𝐭𝐨𝐩𝐰𝐚𝐭𝐜𝐡) – Measured and analyzed spent time for Mechanical Fittings & Interiors installations using stopwatch studies to establish baseline timings and process insights.

work instructionsfield modification instructions