Apr 2023 – Feb 2024 · 10 mos

Apr 2022 – Mar 2023 · 11 mos

Aug 2020 – Apr 2022 · 1 yr 8 mos

Aug 2018 – Jun 2019 · 10 mos · Solan, Himachal Pradesh, India · On-site

• Description:
• Worked on live production lines of energy metering products such as Liberty-310, Sprint-350, and Prodigy. The role involved real-time problem-solving, process optimization, and hands-on technical work in a high-volume manufacturing environment.
• Key Contributions:
• 🔧 Conducted variability and failure analysis on over 500 CT wounds in Prodigy meters, identifying effects of environmental factors like humidity and temperature.
• 📊 Logged daily production data and performed R&R (Repeatability & Reproducibility) analysis for Liberty-310, helping identify recurring defects and improve process quality.
• 🛠️ Designed and tested custom fixtures including RJ-11 detection tools and laser printing setups for Liberty-310 and Sprint-350.
• 🔍 Led root cause analysis of PCB and assembly failures in Liberty-310 and Sprint-350, covering transformer issues, soldering problems, and rating plate defects.
• 📋 Created and updated 10+ work instructions, inspection checklists, and process flow diagrams for Liberty-310 and Sprint-350 production lines.
• 🤖 Proposed and prototyped a solder edge cutting machine to eliminate excess solder and reduce assembly-stage defects in Liberty-310.
• 💡 Developed laser printing fixtures and created CDR/PLT files for the Liberty-310 product line.
• ⚙️ Conducted functional, high-voltage, and calibration testing on over 100 Liberty-310 and Sprint-350 meters to validate product reliability.
• 🤝 Coordinated with cross-functional teams (QA, production, R&D, and vendors) on part corrections and process improvements across Liberty-310, Prodigy, and Elite-440.
• ⏱️ Performed cycle time analysis and line balancing for the Liberty-310 conveyor line, improving production flow by ~15%.
• 🧪 Executed Drop Tests, Creep Tests, and Tamper Analysis on Liberty-310 to ensure product robustness and compliance.