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Uddipan Debnath

Operations Associate

Kolkata, West Bengal, India2 yrs 7 mos experience
Most Likely To Switch

Key Highlights

  • Led a team of 25 to achieve quality excellence.
  • Executed CAPEX projects exceeding INR 20 Mn.
  • Achieved highest unit score in Quality vertical.
Stackforce AI infers this person is a Manufacturing and Quality Assurance expert with a focus on Continuous Improvement and Digital Transformation.

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Skills

Core Skills

Quality AssuranceNew Product DevelopmentDigital TransformationContinuous Improvement ProjectsCapex Projects

Other Skills

AnalyticsAudit ManagementBusiness ExpansionC++CatalysisCorrective and Preventive Action (CAPA)Dashboard CreationData StructuresDigital Quality ManagementESGEngineeringExploratory Data AnalysisGraphsHeterogeneous CatalysisHypothesis Testing

Experience

Itc limited

Manager - Quality

Jul 2024Present · 1 yr 8 mos · Munger, Bihar, India · On-site

  • Leading a team of 25 unionised employees and working with 200+ shopfloor employees & 20+ managers to institute and drive process and quality excellence for the unit; MR for ISO 9001:2015 Quality Policy
  • New Product Development: manufactured 9 new brands with differentiated offerings for market launch in niche RSFT Slims and KSFT Slims segment
  • Successfully coordinated and closed multiple audits ensuring adherence, compliance and integrity
  • achieved highest unit score in Quality vertical (89/100), helping unit to claim IMexI 2024 Apex Prize
  • Orchestrated roll-out of new Product Quality Rating System (PQRS) having differentiated & comprehensive defects, at unit level
  • Liaised with HR and union to design a two-week long quality awareness drive; impactfully nurtured competition between shop-floor employees to learn the new PQRS system
  • Achieved benchmark unit consumer complaints; lowest in last 10 years; lowest across all ITD units
  • Executed CAPEX projects exceeding INR 20 Mn to modernize, digitize & de-risk quality processes & systems; conducted quality protocol for CAPEX projects worth INR 100 Mn+ in manufacturing operations
  • Digitalized QMS data by integrating it with IoT platform to transform quality KPIs, feedback and data analysis so as to improve decision-making
  • o Sports I/C at Peninsular Society (registered society) - elected by ~150 members
  • Organised the biggest, month-long sports event at any manufacturing residential society of ITD, Winter Olympic, involving managers’ families of 4 ITC divisions
  • Responsible for welfare and maintenance of sports amenities and nurturing culture of sports
  • Elected to be the best I/C for 2024-25 term
Audit ManagementNew Product DevelopmentQuality AssuranceAnalyticsDigital Quality ManagementStakeholder Management+9

Wipro consumer care and lighting

Senior Manufacturing Executive

Jul 2023Jun 2024 · 11 mos · Hyderabad, Telangana, India · On-site

  • o Continuous Improvement Projects (Six Sigma)
  • Achieved energy savings of INR 1.75 Mn by implementing CIPs in major energy consuming machines via DMAIC approach
  • Quantified GSM range for wrapper and stiffener in 700 spm Santoor line using Hypothesis Testing to avoid jamming and material losses
  • Decreased contribution of PR Items in R&M Expenditure of Santoor plant (amounting to INR 25 Mn) from 48% to 39% by identification and shifting of spares worth INR 1.5 Mn to MSL
  • Redefined MSL quantity for 139 spares amounting to a differential consumption value of INR 7 Mn for better utilisation; identified dead spares inventory worth 0.4 Mn
  • Created dashboard to track OEE, MTTR, MTBF and usage variance related to power and packing material for each SKU to track operational losses
  • o CAPEX Projects:
  • Handled proposal and budgeting of 750 spm high-speed banding m/c worth INR 4 Mn for Santoor's 80+ TPD production line, generating daily revenue over INR 25 Mn
  • Executed proposal, budgeting, supply, installation and commissioning of 1.9 MWp Solar PV Rooftop Power Plant project (without net metering) costing INR 59 Mn, reducing 20% net power consumption, translating to net savings of INR 369 Mn in 20 years at an IRR of 21%
  • o Competitions:
  • ‘Best Sustainable Initiative of the year 2024 - Go Green’: Awarded by UBS Forum - for reduction in energy intensity by 8.8% and emission intensity by 1% at Hyderabad factory
Continuous Improvement ProjectsSix SigmaHypothesis TestingDashboard CreationCAPEX Projects

Axtria - ingenious insights

Analyst

Jun 2022Jul 2022 · 1 mo · Noida, Uttar Pradesh, India · Hybrid

  • Segmentation & Targeting for onboarding HCPs and improving CRM by designing Call Plan Feedback and Product Assignment

The ohio state university

Research Intern

May 2021Jul 2021 · 2 mos · Ohio, United States · Remote

  • Analyzed 50,000+ molecules using Avogadro; executed a program to find Donor and Acceptor sites
  • Identified 1 million+ D-A pairs (staggered type); discovered inherent fault in using SMILES to make D-A-D & A-D-A triads
  • Operated on graph-based representation to make the triads; used DFT to calculate energy levels of MOs & find charge mobility

Education

Indian Institute of Technology, Delhi

Dual Degree(B.Tech and M.Tech) — Chemical Engineering

Jul 2018Jul 2023

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