AYUSH PANCHAL

Product Engineer

Raleigh, North Carolina, United States4 yrs experience

Highly Stable

Key Highlights

Led a multidisciplinary team in UAV design.
Achieved significant efficiency improvements in manufacturing.
Automated processes to reduce errors and time.

Stackforce AI infers this person is a Mechanical Engineering professional with expertise in Manufacturing and Aerospace industries.

Contact

Skills

Core Skills

Manufacturing Process ImprovementWorkflow OptimizationProject PlanningMechanical EngineeringProduct Development

Other Skills

3D Modeling5SAerodynamics optimizationAeronauticsAutoCADComputer-Aided Design (CAD)Cross-functional Team LeadershipDrone BuildingEnergy AuditsEnergy ConservationEnergy EfficiencyEnergy ManagementEnergy Systems AnalysisEngineeringEntrepreneurship

About

I am a mechanical engineering graduate student with experience in manufacturing process engineering, design, and project management. I have worked on optimizing workflows, automating BOM generation, and improving production efficiency. As the co-founder and captain of Team Airnova, I led UAV design and development for competitions. My projects include biodiesel performance analysis and autonomous UAV systems. I am seeking a summer internship in mechanical and manufacturing engineering to apply my skills and gain hands-on industry experience.

Experience

Nc state university industry expansion solutions

Process Improvement Intern

Mar 2025 – Jul 2025 · 4 mos · Raleigh, North Carolina, United States · Hybrid

Conducted detailed time studies to analyze process inefficiencies, leading to a 15% reduction in cycle time and improved workflow efficiency.
Applied Lean methodologies to streamline operations, eliminating bottlenecks and increasing overall productivity by 20%.
Developed and standardized SOPs to enhance process consistency, improving quality control and reducing errors by 25%.
Analyzed process data and collaborated with teams to optimize resource allocation, reducing material waste by 10% and improving cost efficiency.

Time StudyManufacturing Process ImprovementWorkflow OptimizationWorkflow ManagementWorkflow Analysis

Arihant industrial corporation limited

Graduate Engineering Trainee

Jan 2024 – Jul 2024 · 6 mos · Mira Bhayandar, Maharashtra, India · On-site

Automated SolidWorks BOM generation, reducing human data entry errors by 40% and cutting BOM processing time by 25%.
Integrated 400+ mechanical components into Microsoft Dynamics NAV, enhancing data accuracy and increasing workflow efficiency by 30%.
Conducted design validation and optimization for manufacturing processes, improving product consistency by 25% and reducing production delays 15%.
Collaborated with cross-functional teams to streamline design-to-manufacturing workflows, ensuring seamless transition from 3D modelling to fabrication reducing lead time by 20%.

Research and Development (R&D)EngineeringSOLIDWORKSManufacturing Process ImprovementProject PlanningMicrosoft Excel+2

Vidyavardhini's mechanical engineers association

Publicity Head

Aug 2022 – Apr 2023 · 8 mos · Vasai west · Hybrid

Event ManagementCross-functional Team LeadershipEvent PlanningTeam Management

Western railway virar emu carshed

Summer Engineering Intern

Jun 2022 – Jun 2022 · 0 mo · Virar, Maharashtra, India

Rail OperationsRailroad EngineeringMaintenance ManagementPreventive Maintenance

Internship studio

Student Intern

Feb 2022 – Mar 2022 · 1 mo · Vasai, Maharashtra, India · Remote

Energy EfficiencySustainable Energy ManagementEnergy ConservationEnergy Systems AnalysisEnergy Audits

Team airnova

Co-Founder and Captain of Airnova

Sep 2019 – Dec 2022 · 3 yrs 3 mos · Vasai, Maharashtra, India · On-site

Led a 40-member multidisciplinary team in designing and manufacturing RC aircraft and UAVs for national and international aerospace competitions.
Performed structural analysis, aerodynamics optimization, and material selection using SolidWorks, AutoCAD, and ANSYS, ensuring maximum performance improvement by 20% and efficiency by 14%.
Spearheaded prototype testing, wind tunnel analysis, and flight stability assessments, improving UAV performance by 13% for industrial applications.
Managed supplier coordination, component sourcing, and cost optimization achieving 17% reduction, ensuring compliance with manufacturing and aerospace industry standards.

Cross-functional Team LeadershipTeam ManagementTeam BuildingMechanical EngineeringManufacturing EngineeringProduct Development+5