Andrej Morocz

Operations Associate

Nitra, Nitra Region, Slovakia17 yrs 5 mos experience

Highly Stable

Key Highlights

19 years of experience in automotive manufacturing.
Expert in Lean and Operational Excellence implementation.
Coached teams in over 30 plants globally.

Stackforce AI infers this person is a Lean Manufacturing Expert with a focus on Operational Excellence in the Automotive industry.

Contact

Skills

Core Skills

Operational ExcellenceChange ManagementLean Manufacturing

Other Skills

MentoringContinuous ImprovementRoboticsTrainingWorkshopsGemba KaizenProcess DesignProject ManagementPlant LayoutMaterial FlowCoachingProject CoordinationEnergy ManagementEnergy AuditsEnergy Efficiency

About

🎯 I turn factories into flow-driven powerhouses. 19 years in automotive. Raised by Toyota. Obsessed with simplicity. Struggling with flow and organization? Tired of theory? Let’s make Lean real. Drop me a message! 💬 I help manufacturing plants: ✔️ Eliminate waste without eliminating people ✔️ Cut lead time without building new warehouses ✔️ Boost flexibility without losing stability In 30+ plants around the world, I coach teams to apply Lean and Operational Excellence where it matters most: on the shop floor. Simple tools. Strong standards. Visible results.

Experience

Plastivaloire

3 roles

Production System Expert

Promoted

Jan 2022 – Present · 4 yrs 2 mos

Driving the rollout of the PVL Excellence System across 14 plants in Europe, Turkey, the US, and Mexico. Supporting teams through hands-on training, coaching, and mentoring. Leading productivity workshops that turn Lean principles into real, measurable improvements.

Operational ExcellenceMentoring

Industrialization Manager

Jan 2020 – Dec 2021 · 1 yr 11 mos

Joined a greenfield project to set up layout and material flow from scratch. Led the industrialization of new processes for Daimler and BMW, including the design of custom assembly machines. Drove Lean deployment across 5 plants in Poland, Czech Republic, and Slovakia—turning ideas into action across the region.

Continuous ImprovementChange Management

Methodology / Lean Manufacturing Manager

Oct 2006 – Dec 2019 · 13 yrs 2 mos

Led a team of 5 engineers and helped transform a 28,000 m² plant into a leaner, smarter operation. Redesigned internal flows, launched milkruns with local suppliers, and brought in new projects with automated and robotic assembly. Reorganized production cells to boost ergonomics and performance. Trained operators and leaders in lean tools, while driving cost-saving and continuous improvement initiatives across the site.

Lean ManufacturingRobotics