Russell Watkins

Co-Founder

Ashbourne, England, United Kingdom32 yrs 7 mos experience
Most Likely To SwitchHighly Stable

Key Highlights

  • Transformed businesses on 4 continents.
  • Upskilled over 1000 people in manufacturing.
  • Saved millions for clients like Toyota and JCB.
Stackforce AI infers this person is a Lean Manufacturing Expert with extensive experience in operational excellence across multiple industries.

Contact

Skills

Core Skills

Lean ManufacturingProcess Improvement

Other Skills

Continuous ImprovementToyota Production SystemKaizenOperational ExcellenceChange ManagementProblem SolvingLeadershipTrainingValue Stream MappingProject PlanningBusiness StrategyStrategic PlanningSupply Chain ManagementCoachingKanban

About

SempaiGuide makes Lean practice a natural part of daily manufacturing operations, developing sustainable skills for employees and employers to achieve their goals. Our award-winning interactive online courses feature industry experts in real-world settings and are designed to be used on the shop floor during the normal working day. Practical, interactive bitesize courses capture in-situ improvements for measurable ROI whilst also providing instant feedback to boost usage and completion rates.  Insights allow Operations Leaders and Supervisors to tailor ongoing team development and optional in-person or virtual services are available to further embed Lean principles. Real-World Lean, Real-World Results Achieve more with Sempai We've... ✚ Transformed businesses on 4 continents, upskilling 1000+ people in 100+ manufacturers ✚ Saved £millions with clients like Toyota Group, JCB, Hello Fresh, Becton Dickinson ✚ See case studies in "projects" below We can achieve the same with you. Let's talk more: Email: russell@sempai.co.uk Web: www. sempai.co.uk

Experience

32 yrs 7 mos
Total Experience
5 yrs 4 mos
Average Tenure
14 yrs 3 mos
Current Experience

Interact

Strategic Advisory Board Member

Mar 2022Present · 4 yrs 1 mo · Hybrid

  • InterAct is a £4.4 million Made Smarter Innovation funded, ESRC-led network that brings together economic and social scientists, UK manufacturers, and digital technology providers to address the human issues resulting from the diffusion of new technologies in industry

Lean enterprise academy limited

Advisor

Apr 2018Nov 2019 · 1 yr 7 mos

  • The Lean Enterprise Academy is a not for profit organisation. Our aim is to develop and disseminate knowledge of lean thinking and lean practice.
  • We help organisations and individuals understand and implement lean thinking. We do this by working with you to define and address gaps in performance that need to be closed, developing both your capability to improve the flow of value to your customers and the problem solving ability of your people so that you can sustain the gains and continuously improve.
  • We have worked with pioneers on all kinds of business problems, big and small, in almost every type of organisation and activity and lean thinking has always helped unlock levels of performance that weren’t possible through traditional management approaches. Ongoing performance improvement is only possible if you capture and build on the knowledge gained from implementation - so the focus of our work is to help build your internal capability to make the changes and sustain them yourselves.

"adventures in leanland"

Author

Jan 2012Present · 14 yrs 3 mos

  • In this refreshing and engaging book, Russell Watkins proves that 'lean' need not be a dull, dry topic. Adventures in Leanland weaves his global experiences into stories, examples and advice to challenge and inform.
  • Russell's highly readable style traces a path through destinations as diverse as Mumbai and Mexico to give an honest evaluation of what you and your business must become to survive these turbulent times.

Sempai

Co-Founder

Jun 2007Present · 18 yrs 10 mos · Manchester to Mexico to Mumbai...most places

  • We thrive on transferring practical knowledge, simply, to all levels. This is why our business is called “Sempaii”. In the last 17 years we have helped businesses from £1m to £6bn turnover, giving us the credibility of having managed the complexity of lean transformations in large and small clients alike
  • Focused on leading manufacturing people to maximise the full potential of lean through SempaiGuide - practical, results-driven online lean courses
  • I've held Operations, Materials and Lean positions within the Automotive, Aerospace and Construction Equipment sectors. Lean transformation work has taken me to shopfloors and boardrooms on 4 continents, upskilling 1000+ people to drive forward 100+ businesses in the UK, Europe, the US, China, India, Japan and South America
  • Designed and run multi-site lean programmes and, among other clients, I've worked for 15 years with a Toyota Group company, created the JCB Production System and established Lean Academies for two £bn global manufacturing businesses
  • Toyota Production System (TPS) trained by Toyota Japan sensei
  • Experience within Automotive, JIT sequencing, Aerospace, Construction, Medical
  • Extensive hands-on Lean experience
  • Worked throughout the UK, Europe, the US, Mexico, China, India, Japan and South America.
  • Multi-year judge & site assessor for The Manufacturer TMMX awards
  • Conference speaker
  • Author of 'Adventures in Leanland'
Lean ManufacturingProcess ImprovementContinuous ImprovementToyota Production SystemKaizenOperational Excellence+4

Jcb

Head of Global Lean Manufacturing

Jan 2005Jun 2007 · 2 yrs 5 mos

  • Global responsibility for lean manufacturing within £2.75bn business across 18 facilities. Reported to Group Manufacturing Director and took direction from the Group Executive.

Collins & aikman

UK Lean Manager

Jan 2002Jan 2005 · 3 yrs · West Midlands · On-site

  • Responsibility for devising and delivering (both hands-on and through other engineers) the lean strategy for all UK plastics sites.

Delphi diesel systems

Senior Change Agent

Jan 2001Jan 2002 · 1 yr · Stroud

  • Responsible for the planning, leading and directing of all improvement activities within the manufacturing area of the business.

Smmt industry forum

Engineer

Jan 1999Dec 2000 · 1 yr 11 mos · West Midlands

  • Trained full-time by Toyota Japanese Master Engineer whilst working hands-on in 17 automotive and aerospace companies. During 2000 worked as a solo engineer consulting to companies in various industries.

Messier-dowty

Senior Capacity Planner

Aug 1997Dec 1998 · 1 yr 4 mos · Cheltenham

Msp limited

Materials Controller / Materials Manager

Jul 1993Aug 1997 · 4 yrs 1 mo · North Warwickshire

Education

University of Staffordshire

MSc. — Integrated Manufacturing Systems

Jan 1997Jan 1998

Nottingham Trent University

BA (Hons) — Accounting & Finance

Jan 1989Jan 1993

FT Non-Executive Director Programme

Jan 2012Jan 2012

INLPTA Certified NLP Practitioner

21 day course over 1 year

Jan 2006Jan 2007

Stackforce found 100+ more professionals with Lean Manufacturing & Process Improvement

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