Jan 2022 – Present · 4 yrs 4 mos

• Reduced validation failure escapes by introducing mission-profile-based reliability testing strategies for ECU platforms, aligning validation conditions with real-world environmental and usage loads.
• Applied Physics-of-Failure (PoF) analysis to electronics systems, identifying solder fatigue, PCB reliability risks, and thermo-mechanical degradation mechanisms.
• Led Design-for-Reliability (DfR) strategy for automotive ECU and power electronics platforms, translating mission profiles and environmental loads into reliability targets and validation plans.
• Developed accelerated life testing strategies (ALT, HALT, thermal cycling, vibration, humidity) to identify early design weaknesses and evaluate product design margins.
• Performed reliability modeling and lifetime prediction using Weibull statistics, Bayesian methods, and FIT/MTTF estimation (MIL-HDBK-217, SN-29500) to support data-driven engineering decisions.
• Accelerated root cause resolution of electronics failures using advanced failure analysis techniques (SEM/EDX, CT, X-ray) and cross-functional corrective actions, improving product robustness and validation efficiency.
• Facilitated DFMEA and DRBFM workshops across global engineering teams, identifying architecture-level reliability risks and implementing preventive design improvements.
• Collaborated with design, manufacturing, supplier quality, and field teams to deploy CAPA actions, improving product robustness and reliability performance.
• Standardized reliability validation methodologies and knowledge repositories, enabling reusable reliability practices across multiple engineering programs.

Aug 2018 – Dec 2021 · 3 yrs 4 mos

• Manufacturing process approval and release .Automotive Braking system of car (ABS ,ESC/ESP , I Booster) ,Environmental load (Thermal ,Humidity and Vibration) Reliability testing for Electronic control unit(ECU), Field load calculation(ECU Mission profile)