Apr 2020 – Dec 2025 · 5 yrs 8 mos · Bengaluru, Karnataka, India

• Lead a team to complete project for SOW of fixture design and NC programming.
• Driving NC project to ensure meeting quality deliveries and KPIs targets.
• Maintaining activity breakdown, project schedule, stakeholder communications, technical query resolution, risk management, quality reviews.
• Screening and technical interview for aspiring candidates for NC & ME roles
• Expertise with Catia CAM to develop NC Programming for multi-axis aero-structural components in alignment with blueprint specifications
• Machining strategies, Cutting tool selection and determining machining parameters for materials like aluminum alloys, titanium and steel
• Utilize VERICUT for validating NC codes to ensure the accuracy and safety of products, personnel, and equipment.
• Virtual Machine building & control development using VERICUT
• Complete Machining fixture design, Legacy part design, Design for Manufacturing and producibility analysis
• Supporting goals for QMS as AS9100 internal auditor and team QMS focal. Participate for external AS certification audits to present NC projects
• Coordinate and deliver the NCP project to the external QMS auditor for the AS certification audits. Maintaining NC process & documents (including Process Manuals, Defect trackers, Configuration control, RASIC, Checklists, process flow) in alignment of QMS.
• Advice, assist and check for NCP team mates to ensure quality deliveries and KPIs targets
• Safety and ERT focal to support EHS & Product safety, maintaining project risks and opportunities
• Supporting enterprise level initiative to standardizing best practices, Author 1 & co-author 2 design practices
• Participate to internal innovation & technical forums to share ideas supporting innovation, continuous development, kaizens & process improvements
• Use Seek, Speak, Listen culture to guide and solve project issues with team-mates

Aug 2018 – Apr 2020 · 1 yr 8 mos · Bangalore

• Study & Analyze 3D solid models and drawings for Manufacturing plan.
• Preparation of Routing, process sheet, Detail operational drawing & work instruction, SOP?s
• Design and develop Fixture Concept using CATIA. Facilitate technical aspects with suppliers for its Manufacturing
• Coordinating with NC programmer during prove out & suggest modification in the process & NC program.
• Complete Proving activity of generated NC program on CNC machining centers having SIEMENS, Fanuc & Mazak controller. Carry out FAI & maintain validation reports
• Maintain Configuration management of ME Released documents
• Conduct Continuous Improvement project for optimization of Manufacturing Cost & Cycle time

Jul 2016 – Nov 2017 · 1 yr 4 mos · Bengaluru, Karnataka, India

• Customer deputation for CAM & Manufacturing Engineering for Aero-structural parts of aluminum & composite material.
• Design and CAM programming for wing rib for A330.
• Requirement matrix and Planning documents for Boeing 787 floor grid

Oct 2015 – Jul 2018 · 2 yrs 9 mos · Bengaluru, Karnataka, India

• Programming of Aero-structural components & post-processing through Catia Cam.
• Programming of major wing components e.g. Spar, Rib.
• Process finalization and optimization for components including strategies and tooling to reduce cycle time
• Deciding machining strategies.
• Optimizing and Implementation of machining strategies to achieve desired part requirement.

Apr 2013 – Oct 2015 · 2 yrs 6 mos · Mumbai Area, India

• 1 Study of project, based on its deliverable and scope of requirement.
• 2 Analyzing different processes involved for manufacturability of complete project.
• 3 Preparation of process plans for manufacturing & assembly of components.
• 4 Preparation and validation of process documents & QAP for different stage of component development.
• 5 Preparing manufacturing plans and its implementation.
• 6 Preparation of various qualification procedures for welding and fabrication as per AWS standard.
• 7 Collecting information about various raw material standard and preparation of test plans.
• 8 Investigating technical problems and rectifying with modified process.
• 9 Vendor development for manufacturability of parts and analyzing capability.
• 10 Validating and auditing the process at vendor area for acceptance of parts.
• 11 Offer components for customer inspection and acceptance.
• 12 Maintaining records and details for changes as per revision change note.

Jul 2009 – Apr 2013 · 3 yrs 9 mos · Nagpur Area, India

• 1. CNC 2-D programming on machine.
• 2. 3-D programming, post-processing through Catia Cam.
• 3. Concept design for fixtures and Cutting tools.
• 4. Titanium (Ti-6Al-4V) and Aluminum component proving on machines.
• 5. Component proving on advanced manufacturing machines like water jet machines and machining centers.
• 6. Tool selection.
• 7. Tool and Machine parameter optimization.
• 8. Deciding Machining Strategies.