Sumit Mhaddolkar

Product Engineer

Gurugram, Haryana, India7 yrs 9 mos experience
Highly Stable

Key Highlights

  • Over 8 years in medical device development.
  • Expertise in design validation and risk analysis.
  • Contributed to multiple patented medical devices.
Stackforce AI infers this person is a Healthcare-focused Mechanical Design Engineer with extensive experience in medical device development.

Contact

Skills

Core Skills

Medical Device Product DevelopmentProject ManagementMechanical Product DesignProduct Development

Other Skills

Cross-functional Team LeadershipRisk AnalysisDesign ValidationTechnical DocumentationFDA QSR ComplianceISO 13485 ComplianceDesign Control DocumentationProject PlanningDesign ReviewSystems DesignDesign for Six Sigma (DFSS)Product ManagementSystems EngineeringSix SigmaMechatronic System design

About

Innovative and detail-oriented Mechanical Design Engineer with over 8 years of diverse experience in medical device development and NPD. Proven expertise in design validation, risk analysis, tolerance stack-ups, and Sustenance engineering. Contributed to the development of multiple patented medical devices with a strong understanding of technical documentation, cross-functional collaboration, and global stakeholder management.

Experience

7 yrs 9 mos
Total Experience
1 yr 6 mos
Average Tenure
2 mos
Current Experience

Stryker

Senior Design Engineer, Neurovascular

Mar 2026Present · 2 mos · Gurugram · Hybrid

Capgemini

Design Engineer- II

May 2024Mar 2026 · 1 yr 10 mos · Pune District, Maharashtra, India · Hybrid

  • Client: Boston Scientific India
  • Led cross-functional design & material change projects for Class II/III medical devices, ensuring compliance with FDA QSR, ISO 13485.
  • Conducted impact assessments, risk analysis (FMEA), and developed DVPs, sampling plans, and DV reports using statistical analysis.
  • Collaborated with cross-functional teams to lead the design and material change of Luers in the SpyScope device, ensuring compliance with ISO 80369-7 standards and successful implementation without impacting production timelines.
  • Executed supplier addition projects to improve capacity, reduce lead times, and support cost savings and supply chain security and updated and maintained design control documentation (DOSR, DRF, Engineering Drawings), and supported regulatory documentation as per ISO 14971 and biocompatibility reports as per ISO 10993.
  • Applied DMAIC problem-solving principle and collaborated with RA, QA, Manufacturing, and SMEs across Biocompatibility, Sterilization, and Microbiology for Design and process optimization.
  • Demonstrated strong technical communication and project leadership, aligning global teams and stakeholders on design changes, timelines, and outcomes.
  • Performed detailed tolerance analysis of mechanical assemblies to ensure that dimensional stack-ups met critical design and functional requirements across worst-case scenarios.
Cross-functional Team LeadershipRisk AnalysisDesign ValidationTechnical DocumentationProject ManagementFDA QSR Compliance+3

Biorad medisys pvt ltd

3 roles

Lead Engineer- Design & NPD

Apr 2023May 2024 · 1 yr 1 mo

Project PlanningDesign ReviewSystems DesignProject ManagementDesign for Six Sigma (DFSS)Medical Device Product Development

Senior Engineer -Design Development & NPD

Promoted

Apr 2022Aug 2023 · 1 yr 4 mos

Medical Device Product DevelopmentProduct ManagementCross-functional Team LeadershipSystems EngineeringSix SigmaProject Management

Engineer- Design Development & NPD

Sep 2020Nov 2022 · 2 yrs 2 mos

  • Created solutions for technical problems using problem-solving methodologies and engineering principles such as DFSS
  • Participated in design efforts over the continuum of product development and/or life cycle management
  • Coordinated with cross-functional teams i.e. Quality, Marketing, Regulatory, Manufacturing Technology, Operations etc. to deliver the design solutions more effectively.
  • Designed, developed, verified and validated test methods and prototypes as needed.
  • Owned the design deliverables of the project assigned
  • Optimized product design, material selection, product features, process design and human factor needs based on the project needs.
  • Analyzed the design and utilize robust engineering principles to ensure that the design is optimized to satisfy product and business requirements.
  • Ensured the design considerations are embedding all applicable DFX (Design for Excellence) aspects including manufacturability, serviceability, reliability and safety.
  • Developed technical designs, DHFs, draft engineering and test plans, drawings, 3D models as needed.
Mechanical Product DesignMechatronic System designManufacturing ProcessesProduct planning & developmentDesign for Six Sigma (DFSS)Rapid Prototyping+1

Wiseart design studio llp

Executive- Design Engineer

Jan 2020Aug 2020 · 7 mos · Mumbai · On-site

  • Responsible for the reverse engineering, design calculations and generation of BOM of various projects
  • assigned to me.
  • Developed detailed Solid models, POCs and drawings of Modular Furniture considering DFM and DFA.
  • Conducted a cross-functional project team in developing products from concept through to commercialization.
SolidWorksReverse EngineeringDesign CalculationsBOM GenerationDFMDFA

Biosense technologies private limited

Design And Development Engineer

Sep 2018Dec 2019 · 1 yr 3 mos · Thane, Maharashtra, India

  • Developed understanding of various manufacturing processes like machining, 3D printing etc. to prototype the
  • designs.
  • Designed point-of-care devices in accordance with project objectives with due consideration of project schedule, budget & risks.
  • Performed engineering calculations & analysis of complex scope like custom designed parts and OEM selection
  • such as Motor, Bearings, Lead-screw Rods, Lens, Color Sensors etc. and ensured that the product met the requirements for DFM & DFA.
  • Developed design risk assessment (FMEA & Hazard Analysis), implementing controls or mitigation to reduce risk
  • levels.
  • Developed various Jigs & Fixtures to ease the assembly process at the production line.
  • Delivered Design Control Documents (DCD) in accordance with ISO 13485 and ISO 14971 Risk Management.
Engineering CalculationsDesign Risk AssessmentFMEAHazard AnalysisDesign Control Documents

Excelsior engineering solutions

Design Engineering Intern

Jun 2018Sep 2018 · 3 mos · Navi Mumbai

  • Assisted engineering team in solar energy system design
  • Reviewed and revised drawings and design documents in compliance with codes and standards
  • Did research on optimization of solar energy systems and prepared component drawings for prototype fabrication
  • Conducted site visits to ensure harmonious operations of the project whilst dealing with the distributors and vendors to understand and provide desired requirements

Msrtc bus workshop

Internship Trainee

Jun 2017Jul 2017 · 1 mo · Thane, India

  • Repair and Maintenance of Regional State Transport Buses
  • Learned how differential gear works
  • Assembly and understanding the design of gearbox
  • Understanding the role of the fuel pump and its installation
  • Types of Radiators, their maintenance and role in the automobile industry

Education

University of Mumbai

Bachelor of Engineering — Mechanical

Jan 2014Jan 2018

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