Aryan Tiwari

Operations Associate

Surat, Gujarat, India1 yr 9 mos experience

Key Highlights

Led cross-functional teams in high-stakes commissioning.
Implemented 5S practices for workplace efficiency.
Spearheaded HAZOP studies for operational safety.

Stackforce AI infers this person is a skilled professional in Metallurgy and Data Analytics within the manufacturing industry.

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Skills

Core Skills

Site CommissioningTeam ManagementSystem CommissioningOperational SafetyMetallurgyData AnalyticsBusiness AnalysisCommunication

Other Skills

Cold Galvanizing LineEquipment CommissioningProject CommissioningCoatingsCold rollingGalvanisPresentation SkillsSinteringTrainingMachine LearningMicrosoft Power BIData VisualizationAnalyticsVisualizationData analyst

Experience

1 yr 9 mos

Total Experience

1 yr 9 mos

Average Tenure

1 yr 9 mos

Current Experience

Arcelormittal nippon steel india

2 roles

Assistant Manager

Jun 2025 – Present · 10 mos · Surat, Gujarat, India · On-site

🔹 Driving people, processes, and performance in a high-stakes commissioning environment.
✅ Managing a cross-functional team of 15 Engineers and 20+ Technicians/Associates, ensuring smooth execution of operational and commissioning activities.
✅ Collaborating with interdepartmental stakeholders and third-party vendors for equipment erection, system readiness, and coordinated commissioning.
✅ Guiding and mentoring engineers on daily targets while maintaining visibility and control over task timelines and execution milestones.
✅ Led the implementation of 5S practices during the commissioning phase—creating a foundation for workplace organization, efficiency, and safety.
✅ Conducting regular compliance audits to uphold 5S standards, visual controls, and workplace discipline throughout the plant floor.

Site CommissioningTeam ManagementCold Galvanizing LineEquipment CommissioningProject Commissioning

Graduate Engineer Trainee

Jul 2024 – Jun 2025 · 11 mos · Surat, Gujarat, India · On-site

Currently part of the Operations Team overseeing the commissioning of the Continuous Galvanizing Line (CGL), with direct involvement in the Radiant Tube Furnace and plant-wide instrumentation. My role sits at the intersection of project execution, quality assurance, and process optimization.
✅ Operational Safety & Risk Mitigation
1. Spearheaded HAZOP studies to proactively identify and eliminate potential hazards—ensuring safe commissioning practices.
✅ System Commissioning & Technical Execution
1. Led key commissioning tasks: Leakage Testing of Furnace, Drive Motor Trials (coupled/uncoupled), hydraulic & pneumatic systems.
2. Ensured mechanical integrity and operational readiness across systems.
✅ Project Planning & Progress Tracking
1. Built Gantt charts and progress dashboards to track timelines and optimize execution.
2. Collaborated with cross-functional teams—mechanical, electrical, process, and automation—for seamless system-wise commissioning.
✅ Documentation & Digital Reporting
1. Created detailed SOPs for furnace operations and conducted multiple training sessions to ensure adherence to quality and safety protocols.
2. Leveraged MS Excel and Office Suite for real-time data analysis, documentation, and decision support.
✅ Technical Troubleshooting
1. Resolved critical issues in Piping & Instrumentation systems by analyzing P&IDs and driving corrective actions during execution.
✅Inspection Engineer (Vendor Audit – Applicator Rolls) at Rubicon Enterprises, Navi Mumbai
1. Conducted on-site inspection of applicator rolls used in chrome coating lines.
2. Assessed critical specs: roll diameter, surface roughness, and hardness.
3. Ensured compliance with AM/NS quality benchmarks during vendor qualification and roll acceptance.

CoatingsCold rollingGalvanisSystem CommissioningOperational Safety

Bhilai steel plant, sail

Industrial Training

May 2023 – Jun 2023 · 1 mo · Bhilai, Chhattisgarh, India · On-site

1. Preparation of Powdered Materials such as metal ores, fines, and additives.
2. Powdered materials are thoroughly mixed and blended to ensure a uniform distribution of elements and additive.
3. The blended powder is compacted into a specific shape using machinery such as pelletizers or briquetting machines.
4. The green mix is then fed into a sintering furnace. The furnace is heated to temperatures below the melting point of the main component of the mixture.
5. After the sintering process is complete, the sintered material is gradually cooled down within the furnace or in a separate cooling section.
6. Throughout the process, quality control measures are implemented to ensure that the final sintered product meets the required specifications.

Presentation SkillsSinteringMetallurgyTraining

Gopal sponge and power private limited

Analyst Internship

Dec 2022 – Jan 2023 · 1 mo · Raipur, Chhattisgarh, India · On-site

1. Gather data from different sources within the plant, including production equipment, sensor, and quality control instruments.
2. Cleaning and preprocessing the data to ensure it is accurate and ready for analysis.
3. Analyze data to identify inefficiencies in manufacturing process.
4. Implement statistical techniques to monitor and control product quality.
5. Create visualisations and dashboards, and reports to communicate insights and findings to plant management.

Machine LearningMicrosoft Power BIData VisualizationAnalyticsVisualizationData analyst+3

Muskurahat foundation

Fundraising Intern

Oct 2022 – Nov 2022 · 1 mo · Raipur, Chhattisgarh, India · Hybrid

Reached out to people and educated them about the cause and encouraged them to contribute.

CommunicationMarketing

Bhilai steel plant, sail

Vocational Training

Jul 2022 – Jul 2022 · 0 mo · Bhilai, Chhattisgarh, India · On-site

The training program provided a comprehensive overview of core manufacturing, from raw material sourcing to final product delivery. It offered insights into the global and domestic steel industry, including current trends and challenges. Through interactions with industry executives and a visit to the state-of-the-art Universal Rail-mill, we gained first-hand knowledge of strategic decision-making and cutting-edge manufacturing technology.

MetallurgyTraining