Jan 2026 – Present · 5 mos

Jan 2024 – Dec 2025 · 1 yr 11 mos

• The Maintenance Engineer role will focus on creating the proactive maintenance strategy to the site based on line asset criticality and implementing it to success, to achieve zero breakdowns due to lack of basic conditions and evolve the site from corrective to preventive and then predictive maintenance where applicable.
• Working directly with the area leaders, technical experts, automation technicians and process engineers, the Maintenance Engineer is responsible as well for training the teams in the maintenance processes and tools in line with our Continuous Improvement methodology. The person will lead the Preventive Maintenance Pillar and support Run to Standard cell progression to deliver Safety, Quality and OPE. The role reports to the Maintenance Manager and engages with all other UMS (Unilever Manufacturing System) pillars to give and receive support.

Oct 2021 – Dec 2023 · 2 yrs 2 mos

• This role will focus on preventative maintenance throughout the factory with a combination of execution of preventative maintenance for the general facilities and improvements in the preventative maintenance for the operating equipment. The Maintenance and Facilities Engineer role will focus on elimination of breakdowns and maintenance of basic conditions through use of Focused Improvement methods including implementation of countermeasures that simplify processes, standardize procedures, utilize predictive/preventative maintenance effectively and introduce increased automation and controls.
• Working with vendors the Maintenance and Facilities Engineer will ensure Preventative Maintenance is performed on critical facility assets such as
• Boilers
• HVAC
• Chillers
• Air Compressors
• Fire protection System
• Wastewater Treatment Plants
• Roof and Grounds
• Working directly with the line crews and cross-functional teams the Maintenance and Facilities Engineer will lead improvements to eliminate breakdowns and ensure equipment basic conditions are maintained.
• In addition, looking after the Supply room and managing the inventory and bringing more to support PM program and support line production.
• In addition, leading site Decarbonization and Measuring Metering agenda.

Jan 2020 – Sep 2021 · 1 yr 8 mos

• Area Engineer is Lead role for handling all the maintenance of PC plant which comprises of 16 Production lines and 9 processing plant..
• Responsibilities and work done in this role Include:
•  Responsible for repair, maintenance and continuous improvement project for hair care and skin care plant .
•  Successfully installation and commissioning of product recovery system for Hair care section which gives 50 Mn Pkr saving
•  Automation of changeover systems for high speed and high capacity line to enhance 10 % capacity of Hair care bottle lines
•  Process Upgradation of Hand washes system to cater high demand of hand wash in Covid-19 scenario
•  Dedicated PM team for packing and process area for TBM, CBM as per defined PM Calendar.
•  Efficiency improvement for sachet line of hair care and skin care

Jan 2018 – Dec 2019 · 1 yr 11 mos

• Control And Automation Lead for Project Raftaar (Brown field) which is the biggest investment ($80 Mn.) of Unilever in terms of capacity enhancement in Pakistan. The Scope includes construction & erection of new PEB Buildings, New processing Facility which includes four processing plants along with Bulk dosing, Utilities and ETP extension, 2 Bottle lines, Warehouse facility with 4000 pallet capacity & Finish goods Conveyor.
• Responsibilities Include:
•  Design and finalization of Control system architecture for New processing facility based on all the information from our previous projects.
•  Selection of Global vendors for automation vendor for this complex and tough timeline project. Conducted multiple review meetings with multiple suppliers before selection
•  Conducted HAZOP study for entire process facility and incorporation of all the points in design. we have conducted multiple FMEA session to ensure that we implement all the best practice from previous projects
•  Developments of FAT and milestone document at the time of vendor selection to get the maximum efficiency during execution.
•  Selection of Global vendor and implementation of Plant PAX DCS system with agreed DDS and designing the system with agreed URS
•  Conducted quarterly software review based on provided URS for the smooth implementation of the system.
•  Two processing plants are up and running with first time product trial which is a big achievement in SA region

May 2015 – Dec 2017 · 2 yrs 7 mos

• Lead a team of 16 permanent factory maintenance staff, 40 third party maintenance workers.
• Responsibilities include:
• Repair & Maintenance of Two Plants in RYK facility with help of maintenance schedules.
• Engineering Store inventory management according to the machines and plants requirement to mitigate the chances of major breakdown
• Service Contractor & Maintenance team Management according to the load of work
• Driving the Site Energy saving agenda with the help of EMS and delivered around 10 Mn PKR saving in year 2016
• WCM – Safety Pillar Member
•  Eliminated around two major safety hazards on plant machinery and equipment as WCM pillar member and won Safety Competition in 2017.
•  Reduced Plant Breakdown ratio from 7% to 3 % in year 2017 with effective Kaizen and Focus improvement plans as per the guideline of WCM
•  Improved Efficiency of Maintenance staff with Technical trainings delivered and reduced MTTR on both plants from 50 Minutes avg to 30 minutes Avg time
•  Delivered and developed Inhouse capability of team to Execute PLC based system on turkey basis
•  Executed projects include Installation of AVR on 11 kV and Electronic Upgradation of Soap packing line.

May 2014 – Apr 2015 · 11 mos

• Planning & Coordination)
• Installation Commissioning of the following projects
• Pneumatic conveyors
• Energy management System
• Drier automation & revamping
• Auto sync for generators
• Vertical leaf filter
• Procurement Ordering and inspection.
• Contract reviewing and BOQ generation.
• Daily, Weekly & Monthly Progress report processing.