Ir.Suresh Anand V.

CEO

Greater Kuala Lumpur, Malaysia19 yrs 11 mos experience

Key Highlights

  • Over 20 years of experience in manufacturing leadership.
  • Achieved USD 10M+ savings through process optimization.
  • Certified Lean Six Sigma Black Belt driving operational excellence.
Stackforce AI infers this person is a leader in Food and Chemical Manufacturing with expertise in operational efficiency and process optimization.

Contact

Skills

Core Skills

Operations ManagementLean Six SigmaManufacturing ManagementSafety LeadershipProject ManagementPerformance ManagementEngineering ManagementAutomationProcess OptimizationProcess EngineeringChemical Process EngineeringProduction Operations

Other Skills

Manufacturing OptimizationProcess ImprovementData-Driven LeadershipContinuous ImprovementPerformance TurnaroundCost ReductionTeam LeadershipKPI ManagementPreventive MaintenanceReliability EngineeringCAPEX/OPEX ManagementRisk ManagementOperational ExcellenceTeam DevelopmentMaintenance Strategy

About

A dedicated operations leader with over 20 years of experience in food, chemical, and oleochemical manufacturing. Currently serving as Head of Operations at Tyson Foods Malaysia, I oversee two manufacturing plants with approximately 1,300 employees. My focus lies in driving efficiency, improving quality, ensuring sustainability, and controlling costs in alignment with Tyson’s global standards. I am committed to fostering a safe, inclusive workplace while contributing to the company’s growth and delivering value to stakeholders. As a Certified Lean Six Sigma Black Belt and Professional Engineer, I leverage data-driven methodologies to optimize processes and enhance operational performance. My expertise includes cost reduction, key metric improvements, and Lean Six Sigma strategies. I am passionate about enabling teams to achieve impactful results, supporting business objectives, and ensuring compliance with regulatory and safety standards.

Experience

19 yrs 11 mos
Total Experience
2 yrs 8 mos
Average Tenure
1 yr
Current Experience

Tyson foods

Head of Operations (Protein Solutions)

May 2025Present · 1 yr · Subang Jaya, Selangor, Malaysia · On-site

  • 🔻As the Head/Director of Operations , I lead and improves the performance of two protein manufacturing plants with approximately 1,300 employees. The role focuses on boosting efficiency, quality, and sustainability while controlling costs and supporting business growth. It involves working with different teams to meet Tyson’s global standards, follow local laws, and ensure a safe, inclusive workplace. The position reports to the Managing Director and plays a key role in delivering value to stakeholders and strengthening Tyson Foods’ success in Malaysia.
  • Key Achievements:
  • 🔹Reduced UPDT from >20% to <5% within 4 months.
  • 🔹Increased order fulfillment from <80% to >98% in 5 months.
  • 🔹Lowered Product ONHOLD from 22% to <10% and OT from >30% to <10%.
  • 🔹Improved product yield by 25%, contributing to USD 1.5M in savings vs FY25 budget.
  • 🔹Enhanced safety culture and cross-functional collaboration through Lean Six Sigma and structured coaching.
  • 🔹Drove performance improvement across manufacturing, maintenance, and operational excellence functions.
  • Skills:
  • Operations Management · Manufacturing Optimization · Process Improvement · Lean Six Sigma · Data-Driven Leadership · Continuous Improvement · Performance Turnaround · Cost Reduction · Team Leadership · KPI Management
Operations ManagementManufacturing OptimizationProcess ImprovementLean Six SigmaData-Driven LeadershipContinuous Improvement+4

Associated british foods plc

Head of Manufacturing (Bakery Ingredients and Yeast)

Apr 2024May 2025 · 1 yr 1 mo · Malaysia · On-site

  • 🔻 As Head of Manufacturing, I lead end-to-end plant operations, driving performance, safety, and sustainability across all production functions. I oversee manufacturing, logistics, and engineering teams, ensuring seamless alignment with corporate goals. Under my leadership, the factory achieved major improvements in HSE compliance, equipment reliability, and cost optimization.
  • Key Achievements:
  • 🔹Built and implemented a 5-year factory expansion plan (2025–2030).
  • 🔹Launched condition-based preventive maintenance and improved uptime.
  • 🔹Secured Fire Certificate certification and implemented “Project Safe” with a global partner.
  • 🔹Enforced 10 Life-Saving Rules, achieving zero major incidents.
  • 🔹Optimized operational cost and enhanced team technical capability.
  • Skills:
  • Manufacturing Management · Preventive Maintenance · Reliability Engineering · Safety Leadership · Project Management · Process Optimization · CAPEX/OPEX Management · Risk Management · Operational Excellence · Team Development
Manufacturing ManagementPreventive MaintenanceReliability EngineeringSafety LeadershipProject ManagementProcess Optimization+4

Career break

Full-time parenting

Oct 2023Apr 2024 · 6 mos

Baerlocher group

Senior Manufacturing Manager ( Polymer and Metal Soap)

Feb 2022Sep 2023 · 1 yr 7 mos · Malaysia · On-site

  • 🔻As Senior Manufacturing Manager, I managed plant operations and engineering functions with a workforce of 110 employees. I was promoted twice within a short period for strong performance in productivity, safety, and team development. I implemented a performance management system that improved KPI tracking and plant efficiency, strengthened preventive maintenance practices, and reduced unplanned downtime.
  • Key Achievements:
  • 🔹Promoted twice in 18 months for performance excellence.
  • 🔹Introduced performance management systems to monitor plant KPIs.
  • 🔹Implemented condition-based maintenance and improved reliability via RCA.
  • 🔹Strengthened HSSE standards through consistent training and audits.
  • 🔹Developed strong team leaders through structured mentoring and coaching.
  • Skills:
  • Operations Management · Maintenance Strategy · Root Cause Analysis (RCA) · Performance Management · Safety Management · Continuous Improvement · Team Leadership · Cost Optimization · Process Control · KPI Tracking
Operations ManagementMaintenance StrategyRoot Cause Analysis (RCA)Performance ManagementSafety ManagementContinuous Improvement+4

Ansell

Senior Engineering Manager (Gloves)

Dec 2020Jan 2022 · 1 yr 1 mo

  • 🔻As Senior Engineering Manager, I oversaw all engineering operations across multiple plants, managing over 90 personnel. I led site-wide reliability, facility, and CAPEX projects to improve equipment performance and plant uptime. Key achievements include introducing Reliability-Centered Maintenance (RCM) for glove-packing lines, achieving significant reductions in downtime, and leading an Industry 4.0 automation initiative that improved efficiency and reduced manual intervention.
  • Key Achievements:
  • 🔹Introduced Reliability-Centered Maintenance (RCM) for glove packing lines.
  • 🔹Led Industry 4.0 automation projects to reduce manual operations.
  • 🔹Improved OEE through preventive and predictive maintenance.
  • 🔹Managed CAPEX budgets and facility upgrades across three plants.
  • 🔹Strengthened compliance and safety culture across engineering operations.
  • Skills:
  • Engineering Management · Industry 4.0 · Reliability-Centered Maintenance · Automation · OEE Improvement · CAPEX Projects · Predictive Maintenance · Process Engineering · Energy Optimization · Compliance Management
Engineering ManagementIndustry 4.0Reliability-Centered MaintenanceAutomationOEE ImprovementCAPEX Projects+4

Dupont

Process Engineering Manager (Palm Oil based Emusifiers)

Feb 2011Dec 2020 · 9 yrs 10 mos

  • 🔻As Process Engineering Manager, I led process optimization and technical improvement initiatives across eight manufacturing plants, producing over 35,000 MT of emulsifiers annually. I drove Six Sigma projects that reduced production variance and operating costs, implemented risk-based maintenance systems, and maintained high environmental compliance.
  • Key Achievements:
  • 🔹Delivered USD 10M+ cost savings via energy and process optimization.
  • 🔹Reduced production variance using Lean Six Sigma methodology.
  • 🔹Implemented risk-based maintenance systems to improve uptime.
  • 🔹Ensured HACCP, GMP, and BRC compliance across all facilities.
  • 🔹Partnered with regional/global teams on operational strategy alignment.
  • Skills:
  • Process Optimization · Lean Six Sigma · Energy Efficiency · Risk-Based Maintenance · Quality Assurance · Food Safety · Process Design · Statistical Process Control (SPC) · Continuous Improvement · Global Collaboration
Process OptimizationLean Six SigmaEnergy EfficiencyRisk-Based MaintenanceQuality AssuranceFood Safety+4

Pan century edible oils sdn bhd (ioi group)

Senior Process Engineer (Palm Oil Refinery)

Jan 2009Dec 2010 · 1 yr 11 mos

  • 🔻As a Senior Process Engineer, I managed end-to-end project design, commissioning, and process optimization for hydrogenation, fractionation, and short-path distillation systems. I successfully led large-scale projects from design to commissioning, achieving cost savings and energy optimization while maintaining high-quality standards. My focus on process scaling and performance improvement enhanced plant output and reliability.
  • Key Achievements:
  • 🔹Managed project design through to commissioning on time and within budget.
  • 🔹Optimized process performance, cutting costs and energy use.
  • 🔹Supported new technology introduction and system upgrades.
  • Skills:
  • Process Engineering · Project Management · Scale-Up · Process Design · Energy Optimization · Production Efficiency · Commissioning · Process Safety · Cost Control · Continuous Improvement
Process EngineeringProject ManagementScale-UpProcess DesignEnergy OptimizationProduction Efficiency+4

Kao corporation

Process Engineer (CPKO and CPO based Fatty Alcohol)

Jan 2006Dec 2008 · 2 yrs 11 mos

  • 🔻As a Process Engineer, I oversaw day-to-day production for fatty alcohol processes, ensuring quality and operational consistency. I led process design for a new hydrogen generation plant using Dow Chemical technology, supported annual shutdown planning, and delivered significant operational cost savings through process optimization and staff training.
  • Key Achievements:
  • 🔹Designed and implemented a hydrogen generation plant using Dow Chemical technology.
  • 🔹Planned and executed annual plant shutdowns safely and on schedule.
  • 🔹Improved process stability and operator capability through training.
  • Skills:
  • Chemical Process Engineering · Production Operations · Process Optimization · Plant Commissioning · Preventive Maintenance · Safety Compliance · Process Control · Troubleshooting · Training & Development
Chemical Process EngineeringProduction OperationsProcess OptimizationPlant CommissioningPreventive MaintenanceSafety Compliance+3

Education

Universiti Sains Malaysia

Master of Business Administration - MBA — Finance

Jan 2013Jan 2018

Universiti Malaysia Sabah

Bachelor's Degree in Chemical Engineering — Chemical Engineering

Jan 2002Jan 2006

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