Sagar Gondaliya

Consultant

Ahmedabad, Gujarat, India17 yrs 3 mos experience
Highly StableAI Enabled

Key Highlights

  • 18+ years in EPC and project leadership
  • Recovered 6 months on delayed projects
  • Achieved $20M+ CAPEX savings in greenfield projects
Stackforce AI infers this person is a seasoned EPC and Oil & Gas project management expert.

Contact

Skills

Core Skills

Project ManagementConstruction Project ManagementRisk ManagementEpc ManagementMechanical EngineeringOrder ManagementHvac Design

Other Skills

Issue Trees & Hypothesis-Driven Problem SolvingResource AllocationOrganizational LeadershipConstructionFEED & PMC (Project Management Consultant) ModelsAnalyticsData AnalysisClient RelationsPeople ManagementEngineering ManagementDelivery Of ProjectsTurnaround Planning & Operations ExcellenceEngineering DesignEngineeringRisk Assessment

About

I help organizations in EPC, downstream oil & gas, and manufacturing deliver capital-intensive projects when execution risk is highest. With 18+ years across consulting, site engineering, and program leadership, I combine structured consulting frameworks (value funnels, risk hierarchies, stakeholder governance) with hands-on project execution experience. My value lies in three areas: A. EPC & Megaproject Excellence: FEED optimization, contractor alignment, critical path recovery, and earned-value project controls. I have recovered ~6 months on delayed projects through governance redesign. B. Downstream Oil & Gas: Turnaround/shutdown execution, operations excellence, maintenance strategy, and digital transformation in refinery and petrochemical environments. C. Manufacturing Transformation: Plant performance optimization, operational discipline, supply chain integration, and Industry 4.0 deployment in discrete and process manufacturing. I work best on engagements where disciplined execution and structured decision-making are the difference between ambition and measurable business impact. I'm actively exploring consulting engagements in: EPC & Megaprojects: FEED optimization, project controls, critical path recovery, contractor performance management Downstream Oil & Gas: Turnaround execution, operations optimization, asset integrity, digital transformation Manufacturing: Plant performance, operational excellence, supply chain, Industry 4.0 deployment I'm open to roles across India, EU (Germany, Netherlands, UK), Australia, US, and Canada. Full-time consulting, on-site/hybrid/remote.

Experience

17 yrs 3 mos
Total Experience
4 yrs 3 mos
Average Tenure
--
Current Experience

Boston consulting group (bcg)

Consultant

Aug 2025Jan 2026 · 5 mos · India · On-site

  • Managed multiple projects focused on plant construction, ensuring timely and efficient execution.
  • Supported clients in technical discussions and strategic decision-making to enhance project outcomes.
  • Provided expert knowledge in engineering design, contributing to innovative solutions in plant construction.
Project ManagementIssue Trees & Hypothesis-Driven Problem SolvingResource AllocationOrganizational LeadershipConstructionConstruction Project Management+29

Ey

Advisor - Business Consulting Risk

Apr 2025Jul 2025 · 3 mos · Bengaluru, Karnataka, India · On-site

  • Directed execution strategy for a greenfield battery plant, achieving $20M+ CAPEX savings through value engineering.
  • Led cross-discipline reviews for industry code compliance, ensuring 100% EHS and regulatory compliance.
  • Established QA/QC processes for vendor packages, ensuring traceability of critical engineering deliverables.
Project ManagementResource AllocationOrganizational LeadershipConstructionConstruction Project ManagementRisk Management+32

Career break

Professional development

Sep 2024Mar 2025 · 6 mos · Ahmedabad, Gujarat

  • In alignment with my commitment to continuous learning and excellence, I undertook a planned career break focused on strategic upskilling and professional development. During this period, I pursued and successfully completed a series of globally recognized certifications to strengthen my expertise in project management, safety, sustainability, digital technologies, and emerging industry trends. Key certifications include:
  • A. Fundamentals of Integrity Management for the Global Infrastructure Industry – FIDIC
  • B. ISO 45001:2018 - Principles of Occupational Health & Safety Management – Alison
  • C. Introduction to Electrical Vehicles – Great Learning Academy
  • D. Fundamentals of Net Zero & Decarbonization – FIDIC
  • E. Construction Management Professional Certificate – Procore Technologies, Inc. (NYSE:PCOR)
  • F. Construction Safety & Health – Alison (CPD Certified)
  • G. Data Analytics – Microsoft Power BI Certification – Skill Nation & Tech Tip’24
  • H. Lean Six Sigma AI Yellow Belt – Council for Six Sigma Certification (CSSC)
  • This investment in professional development has equipped me with enhanced competencies to deliver greater value in project leadership, safety and compliance, digital transformation, and sustainability initiatives, preparing me for the evolving needs of the industry.

Shell

Field Specialist

Aug 2018Aug 2024 · 6 yrs · Ahmedabad Area, India · On-site

  • Led engineering, procurement, and construction (EPC) projects across 70+ retail fuel outlets, ensuring 100% compliance with safety, cost-efficiency, and regulatory standards. Spearheaded design, planning, and execution of capital projects with a strong focus on HSSE, risk management, and operational excellence.
  • ✅ Key Achievements:
  • A. Directed $100M+ portfolio of retail infrastructure projects ($1B+ total), reducing cost variance to ±5% and achieving 98% on-time delivery through integrated schedule controls and contractor performance management.
  • B. Redesigned EPC governance model for 70+ retail outlet programs: consolidated decision-making, established rolling 13-week look-ahead, and implemented earned-value tracking—enabling recovery of 6-month schedule slippage within 12 weeks.
  • C. Advised senior leadership on design trade-offs ($20M CAPEX optimization): modular construction feasibility, vendor consolidation, and phased site handover—de-risking execution and improving team safety metrics (20% reduction in exposure hours).
  • D. Led cross-functional engineering reviews (civil, mechanical, electrical, HSE) to align technical discipline and contractor accountability, reducing RFI turnaround from 14 days to 5 days and accelerating site mobilization.
  • E. Established QA/QC framework for vendor packages and factory audits, ensuring traceability of critical deliverables and raising quality standards across 15+ contractors.
  • Key Focus Areas: EPC Management | CAPEX Planning | HSSE Leadership | Design Optimization | Stakeholder & Vendor Management | Regulatory Compliance
Project ManagementResource AllocationConstructionConstruction Project ManagementRisk ManagementFEED & PMC (Project Management Consultant) Models+39

Ingersoll rand india

2 roles

Order Management Specialist - Exports

Sep 2016Mar 2017 · 6 mos · Ahmedabad Area, India

  • # Managed end-to-end project activities for various export jobs, ensuring on-time deliveries and customer satisfaction.
  • # Coordinated with internal departments like Sales, Engineering, and Finance to streamline order execution processes.
  • # Controlled documentation processes like LC checking and certification issuance for individual jobs.
  • # Maintained and updated project tracker for ongoing export jobs.
Resource AllocationOil and GasOrder ManagementInternational StandardsTimelines

Site Engineer

May 2008May 2018 · 10 yrs · Ahmedabad Area, India

  • Spearheaded end-to-end project management for industrial air compressor packages and large-scale EPC projects worth $1B+, ensuring on-time and within-budget delivery. Led multi-disciplinary teams, optimized engineering design processes, and managed contracts, risk, and compliance.
  • ✅ Key Achievements:
  • # Successfully executed & commissioned over 50+ projects across oil & gas, pharma, and manufacturing sectors.
  • # Implemented cost-control strategies, reducing project expenses by 7% while enhancing quality standards.
  • # Led HSSE initiatives, achieving zero lost-time incidents (LTI) across all projects.
  • # Optimized contractor performance, increasing construction efficiency by 15% through revised SOPs and audits.
  • # Managed complex mechanical equipment erection, piping installations, and structural fabrication, ensuring 100% compliance with ASME, API, and ASTM standards.
  • # Resolved critical project bottlenecks, reducing downtime and accelerating project handovers by 3%.
  • # Conducted FAT (Factory Acceptance Test), PAT (Primary Acceptance Test), and SAT (Site Acceptance Test) to ensure quality assurance before project commissioning.
  • 🔹 Key Focus Areas: Project Lifecycle Management | CAPEX Optimization | HSSE & Compliance | Contract & Risk Management | Mechanical Engineering | Piping & Structural Fabrication
Project ManagementCompressorResource AllocationConstruction Project ManagementLabor ManagementClient Relations+17

Linc digital system pvt.ltd.

project engineer-HVAC

Jul 2007May 2008 · 10 mos · Ahmedabad · On-site

  • # Designed and executed HVAC solutions for industrial facilities, ensuring energy efficiency and cost optimization.
  • # Led onsite installation and commissioning, ensuring seamless integration with existing systems.
  • # Developed project blueprints and optimized HVAC load calculations, reducing energy consumption by 6%.
Resource AllocationMechanical EngineeringHSSEProject CoordinationTimelinesP&ID+1

Dresser-rand company ltd

package devlopment engineer-CNG devision

Apr 2006Nov 2006 · 7 mos · Ahmedabad, Gujarat, India · On-site

  • # Gained hands-on experience in compressor systems and industrial equipment manufacturing.
  • # Assisted in design modifications and engineering improvements, enhancing equipment efficiency.
CompressorMechanical EngineeringOil and GasInternational StandardsTimelines

Balubhai motors, ahmedabad

Supervisor

Dec 2005Mar 2006 · 3 mos · Ahmedabad, Gujarat, India · On-site

  • # Created detailed reports on customer vehicle queries, ensuring accurate communication with workers for timely resolution.
  • # Conducted general vehicle checks based on customer requests, ensuring satisfaction and quality service.
  • # Managed the PDI process for new vehicles, ensuring they met quality standards before delivery.
  • # Oversaw the maintenance of accident or damaged vehicles, ensuring safety and efficiency in repairs.
Mechanical Engineering

Education

Saurashtra University

mechanical — engineering

Jan 2001Jan 2005

nirma inst.of diploma studies

mechanical — engineering

Jan 1998Jan 2002

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