SUNIL (LINUS) KOTTE

CEO

Cypress, Texas, United States15 yrs 9 mos experience
Most Likely To SwitchHighly Stable

Key Highlights

  • Expert in product design and development for heavy engineering.
  • Led multiple NPI and CPI projects successfully.
  • Proficient in advanced CAD tools and methodologies.
Stackforce AI infers this person is a Mechanical Engineering expert specializing in heavy and industrial engineering design.

Contact

Skills

Core Skills

Product DesignMechanical Engineering

Other Skills

3D CAD Modeling3D ModelingANSYSAdvanced Product Quality Planning (APQP)All 3D Modeling SoftwaresAutoCADAutodesk InventorAutodesk VaultAutomationAutomation StudioBOM PreparationBucketsCADCPICasting

About

Working as a Senior Technical Lead and having Good experience in product design and development, experience involves in conceptual design, value addition, NPI, CPI, ICA, PCA, APQP and FMEA projects. currently involved battery operated vehicles.

Experience

15 yrs 9 mos
Total Experience
3 yrs 1 mo
Average Tenure
8 yrs 10 mos
Current Experience

Hcltech

3 roles

Senior Technical Lead

Mar 2024Present · 2 yrs 3 mos

Senior Technical Lead

Apr 2023Present · 3 yrs 2 mos

Lead Designer

Aug 2017Present · 8 yrs 10 mos

  • 9 years of Experience in the area of Product Design & Development in Heavy and Industrial Engineering
  • domain. Experience involves exposure to mechanical design, design optimization, conceptual design to realization and 3D solid modelling using Creo, Autodesk Inventor, Unigraphics (NX), solid works and AutoCAD.
  • Expertise in concept Oriented Designs, Light fabs, casting, Value Addition projects and Reverse Engineering Projects.
  • Lead team and executed NPI and CPI projects.
  • Distribution and assignment of projects based on its priority structure.
  • Project management activities including time estimation, meetings and project delivery..
  • Worked on the Excavator Coupler project to develop new generation coupler with better safety and locking comparing with market competitors.
  • Worked on integrated Excavator coupler, designed various mechanisms for locking concepts and applied mechanism in Creo to check the functionality and clearance between parts.
  • Worked on battery box design, generated concepts for finding space claim on the machine and designed the box considered Serviceability, manufacturability and ease of access for service the batteries.
  • Worked on the light fab structure design for LMT’s which includes feasibility study, serviceability, accessibility, simple and easy to manufacturing and suits for multiple machines.
  • Designed the platforms for large mining trucks with optimised structures and designed to suits for multiple machines and Analysed the structures in creo - mechanica to validate the design.
  • Worked on different mechanism concepts considering the space claim of the Frame and other subsystems for platform/handrails.
  • Evaluating design changes & co-ordinating with overseas teams and planning for necessary changes.
  • Cost effective solution by using common parts within data base.
  • Worked on Hydraulic hose routing projects for Large Mining Trucks.
CreoAutodesk InventorUnigraphics (NX)SolidWorksAutoCADMechanical Design+5

Miller groundbreaking uk

Senior Design Engineer

Feb 2015Jul 2017 · 2 yrs 5 mos · cramlington , newcastle, london

  • Design and development of the quick hitch couplers for major OEM’s like Liebherr, JCB, Hitachi, Volvo, CAT, Komatsu etc.
  •  Designed and developed the new Coupler concepts considered with easy to operate, Serviceable at field, better locking and safety.
  •  Close co-ordination for the manufacture of new product with the manufacturing team to ensure its FTR.
  •  Commissioning, Maintenance and troubleshooting of Automatic Couplers.
  •  Developed the coupler cast frames based on the machines and analyse in inventor/ansys for validate the designs.
  •  Developed the Mix match (cast and fabrication) couplers to suits different machines.
  •  Involved end to end process starting from customer initiation to machine prove out like design review, Prototype development, conducting testing and Preparation of Bill of materials and releasing.
  •  Prepared customer approval drawings and shared with the customers to get approval.
  •  Based on technical schedule/customer requirements develop the coupler/Bucket design, prepare the production/Rework drawings and release to the system.
  •  Visited the customer location to solve the field issues (whenever required) and provided the solutions.
  •  Design and development of Hydraulic breaker frames based on internal housings.
  •  Provide technical support for Sales, Marketing and Service operations relevant to the Couplers/Buckets.
Design and DevelopmentHydraulic SystemsBOM PreparationCustomer InteractionProduct Design

Cyient

Senior Design Engineer

Mar 2012Feb 2015 · 2 yrs 11 mos · Hyderabad Area, India

  • Understanding mining machine hydraulic systems and simulate the schematics in Automation studio.
  •  Study the schematics and fittings, hose & tubes selection and plan the hose routing path.
  •  Developed the different concepts for welding fixtures to hold the longer pipes to weld.
  •  Analyse the structures in Autodesk inventor to validate the design.
  •  Understanding the functionality and operation of the machines like Continuous miners, feeder breakers and shuttle cars.
  •  Redesign the machine structures while taking care of availability of the raw materials and selection of right purchased parts, which are available in respective local market.
  •  Metrified structures created and equivalent mechanical components selection for battery hauler and shuttle cars.
  •  Using i-Logic, macros develop the automate models for Control panel box.
  •  Develop the User interface and code for easy operating the UI.
  •  Developed the couple of macros in Autodesk inventor to check the quality for models/drawings.
Hydraulic SystemsWelding FixturesAutomation StudioMechanical Engineering

Mahindra satyam

Design engineer

Oct 2011Mar 2012 · 5 mos · Hyderabad Area, India

  • Worked on different Hydraulic fittings.
  •  Designed Various Cylinders based on client requirement.
  •  Automate the cad models using i-logics and macros.
  •  Developed the 3D cad models in INVENTOR through Parameters and i-Parts, i-Tables and family tables.
  •  Understand the _vault issues while uploading and downloading files and resolve the issues.
Hydraulic Fittings3D CAD ModelingAutomationMechanical Engineering

Electronics corporation of india limited (ecil)

Hardware Consultant

Aug 2010Oct 2011 · 1 yr 2 mos · Hyderabad, Telangana, India

  • Pipeline Inspection Gauge (PIG) is an inspection device for know the details of defects present in the pipelines.
  •  Design and development of Pipeline Inspection Gauge (PIG).
  •  Detail brainstorming on different ideas during Developmental stage.
  •  Creation of details drawings, BOM and project documentation.
  •  Attend the field trials and examine the problems in pipeline.
  •  Interaction with vendors, purchase, planning, quality and production departments.
  •  Conversion of Pipeline Inspection Gauge 2D Drawings in to 3D drawings
Pipeline Inspection Gauge DesignBOM PreparationVendor InteractionMechanical Engineering

Education

Kakatiya Institute of Technology & Science, Yerragattu Hillocks, Bheemaram, Hasanparthy, Warangal

Bachelor of Technology (B.Tech.) — Mechanical Engineering

Jan 2005Jan 2009

Sadhana junior college

Inter — MPC

Jan 2003Jan 2005

ZPSS-Bheemaram

SSC — General

Jan 2003Jan 2003

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