Varadharaj (Varad) Vijayakumar

Associate Partner

Leverkusen, North Rhine-Westphalia, Germany16 yrs 7 mos experience
Highly Stable

Key Highlights

  • Expert in aseptic processing and sterility assurance.
  • Led teams through multiple global GMP inspections.
  • Passionate about mentoring and knowledge sharing.
Stackforce AI infers this person is a Pharmaceutical Operations Expert with a focus on Aseptic Processing and Compliance.

Contact

Skills

Core Skills

Aseptic ProcessingTechnical OperationsAseptic Fill FinishFreeze DryingProduct ManagementPharmaceutical OperationsProduction OperationsProject Management

Other Skills

AsepticPharmaceutical IndustryGMPRegulatory RequirementsQuality AssuranceSyringeCleaning ValidationQuality SystemFacility Start-upBiopharmaceuticalsSterilizationComplianceCapa and investigationLyophilizationBiotechnology

About

I am an experienced Pharma/BioPharma professional with a strong foundation in pharmaceutical technical operations, specializing in aseptic processing, sterility assurance, and lyophilization technologies. Currently, I serve as Associate Director at Terumo, reporting to the Director of Manufacturing, where I lead aseptic fill-finish and freeze-drying operations. In this role, I focus on driving technical excellence, optimizing manufacturing workflows, and ensuring compliance with global regulatory standards. My areas of expertise include VHP cycle development, isolator technology integration, process validation, failure investigations, troubleshooting, and continuous improvement. Over the years, I’ve gained extensive experience facing FDA, EMA, MHRA, WHO, ANVISA, INVIMA, CDSCO, and other global GMP inspections—leading teams through audits, developing robust CAPA strategies, and ensuring sustained compliance. I’ve had the privilege of working with some of the industry’s most respected pharmaceutical and biopharmaceutical organizations, including Wuxi Biologics Germany GmbH, Franz Ziel GmbH (Germany), Pfizer (India), Dr. Reddy’s Laboratories Ltd., Emcure Pharmaceuticals (Oncology Division), Biocon Biologics (India) Ltd., and Caplin Steriles. My career has allowed me to contribute across all stages of the product lifecycle—from concept design and facility qualification (Greenfield and Brownfield projects) to commercial manufacturing and continuous improvement—while addressing complex technical, operational, and regulatory challenges. I am a registered pharmacist and postgraduate in Pharmaceutical Sciences, and I stay actively involved in professional organizations such as PDA, ISPE, TBM, and Lyophilization World. Beyond my core professional responsibilities, I am passionate about teaching, mentoring, and knowledge sharing. I frequently speak at global conferences including ISPE, PDA, many more and I regularly teach and mentor students and early-career professionals across universities and training forums—often offering free learning sessions to inspire new talent in the industry. Having worked and trained teams across Germany, the UK, USA, Ireland, Mexico, Russia, Thailand, and India, I value cross-cultural collaboration and global quality standards. My goal has always been to advance sterile manufacturing science and contribute meaningfully to building a more compliant, innovative, and quality-driven pharmaceutical industry.

Experience

16 yrs 7 mos
Total Experience
2 yrs
Average Tenure
7 mos
Current Experience

Terumo pharmaceutical solutions division

Associate Director (Area Lead)-Aseptic Processing (Technical Operations)

Oct 2025Present · 7 mos · Cologne Bonn Region, North Rhine-Westphalia, Germany · On-site

AsepticPharmaceutical IndustryGMPRegulatory RequirementsQuality AssuranceAseptic Processing+1

Wuxi biologics

Senior Subject Matter Expert-Aseptic Fill Finish/Freeze drying

Aug 2022Oct 2025 · 3 yrs 2 mos · Cologne, North Rhine-Westphalia, Germany

SyringeGMPRegulatory RequirementsCleaning ValidationQuality SystemFacility Start-up+16

Franz ziel gmbh

Product Manager

Nov 2020Aug 2022 · 1 yr 9 mos · North Rhine-Westphalia, Germany

  • Pharmaceutical and Healthcare
SyringeSOPGood Manufacturing Practice (GMP)FDAQuality SystemFacility Start-up+8

Pfizer

Team Lead Manager

Nov 2019Nov 2020 · 1 yr · India · On-site

Caplin steriles usa inc

Manager

Nov 2018Nov 2019 · 1 yr · India · On-site

Emcure pharmaceuticals limited

Manager

Nov 2017Nov 2018 · 1 yr · Pune, Maharashtra, India · On-site

Dr. reddy's laboratories

Team Lead Manager

Jul 2013Nov 2017 · 4 yrs 4 mos · India · On-site

Biocon biologics

Senior Executive

Feb 2012Jul 2013 · 1 yr 5 mos · Banglore · On-site

  • Oversaw production operations in aseptic processing and isolator lines for various dosage forms.
  • Collaborated with suppliers from Germany, Italy, Spain, and China to ensure smooth project execution.
  • Successfully managed three greenfield and two brownfield projects, enhancing production capabilities.
  • Conducted audits with USFDA, MHRA, INVIMA, and EU, receiving commendations for protocol explanations.
SyringeTraining DocumentationFacility Start-upContamination ControlSecurity Information and Event Management (SIEM)Aseptic Processing+1

Hospira

Production Incharge

Oct 2009Feb 2012 · 2 yrs 4 mos · Chennai, Tamil Nadu, India

  • Oversaw production operations for sterile dry powder injectables in a cephalosporins facility.
  • Implemented strategies to minimize machine downtime, enhancing overall productivity.
  • Gained extensive experience in managing the dry powder line for antibiotics.
  • Collaborated with cross-functional teams to ensure compliance with industry standards.
Facility Start-upContamination ControlProduction Operations

Neeyamo

Medical Coding Specialist

Aug 2009Oct 2009 · 2 mos · Chennai, Tamil Nadu, India

  • Worked as a Medical Coding Specialist at Neeyamo, decoding medical prescriptions from the US.
  • Gained valuable experience in corporate culture and office dynamics.
  • Developed skills in time management and team collaboration, contributing to organizational goals.
  • Enhanced interpersonal skills by interacting with colleagues and seniors in a professional setting.

Education

The Tamilnadu Dr M.G.R Medical University

Bachelor of Pharmacy - B.Pharm

Jan 2005Jan 2009

Anna University Chennai

Masters — Pharmaceutical Management

Jan 2009Jan 2012

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