Varadharaj (Varad) Vijayakumar — Associate Partner
I am an experienced Pharma/BioPharma professional with a strong foundation in pharmaceutical technical operations, specializing in aseptic processing, sterility assurance, and lyophilization technologies. Currently, I serve as Associate Director at Terumo, reporting to the Director of Manufacturing, where I lead aseptic fill-finish and freeze-drying operations. In this role, I focus on driving technical excellence, optimizing manufacturing workflows, and ensuring compliance with global regulatory standards. My areas of expertise include VHP cycle development, isolator technology integration, process validation, failure investigations, troubleshooting, and continuous improvement. Over the years, I’ve gained extensive experience facing FDA, EMA, MHRA, WHO, ANVISA, INVIMA, CDSCO, and other global GMP inspections—leading teams through audits, developing robust CAPA strategies, and ensuring sustained compliance. I’ve had the privilege of working with some of the industry’s most respected pharmaceutical and biopharmaceutical organizations, including Wuxi Biologics Germany GmbH, Franz Ziel GmbH (Germany), Pfizer (India), Dr. Reddy’s Laboratories Ltd., Emcure Pharmaceuticals (Oncology Division), Biocon Biologics (India) Ltd., and Caplin Steriles. My career has allowed me to contribute across all stages of the product lifecycle—from concept design and facility qualification (Greenfield and Brownfield projects) to commercial manufacturing and continuous improvement—while addressing complex technical, operational, and regulatory challenges. I am a registered pharmacist and postgraduate in Pharmaceutical Sciences, and I stay actively involved in professional organizations such as PDA, ISPE, TBM, and Lyophilization World. Beyond my core professional responsibilities, I am passionate about teaching, mentoring, and knowledge sharing. I frequently speak at global conferences including ISPE, PDA, many more and I regularly teach and mentor students and early-career professionals across universities and training forums—often offering free learning sessions to inspire new talent in the industry. Having worked and trained teams across Germany, the UK, USA, Ireland, Mexico, Russia, Thailand, and India, I value cross-cultural collaboration and global quality standards. My goal has always been to advance sterile manufacturing science and contribute meaningfully to building a more compliant, innovative, and quality-driven pharmaceutical industry.
Stackforce AI infers this person is a Pharmaceutical Operations Expert with a focus on Aseptic Processing and Compliance.
Location: Leverkusen, North Rhine-Westphalia, Germany
Experience: 16 yrs 7 mos
Skills
- Aseptic Processing
- Technical Operations
- Aseptic Fill Finish
- Freeze Drying
- Product Management
- Pharmaceutical Operations
- Production Operations
- Project Management
Career Highlights
- Expert in aseptic processing and sterility assurance.
- Led teams through multiple global GMP inspections.
- Passionate about mentoring and knowledge sharing.
Work Experience
Terumo Pharmaceutical Solutions Division
Associate Director (Area Lead)-Aseptic Processing (Technical Operations) (7 mos)
WuXi Biologics
Senior Subject Matter Expert-Aseptic Fill Finish/Freeze drying (3 yrs 2 mos)
Franz Ziel GmbH
Product Manager (1 yr 9 mos)
Pfizer
Team Lead Manager (1 yr)
Caplin Steriles USA Inc
Manager (1 yr)
Emcure Pharmaceuticals Limited
Manager (1 yr)
Dr. Reddy's Laboratories
Team Lead Manager (4 yrs 4 mos)
Biocon Biologics
Senior Executive (1 yr 5 mos)
Hospira
Production Incharge (2 yrs 4 mos)
Neeyamo
Medical Coding Specialist (2 mos)
Education
Bachelor of Pharmacy - B.Pharm at The Tamilnadu Dr M.G.R Medical University
Masters at Anna University Chennai