Jul 2024 – Oct 2024 · 3 mos · Ajman Emirate, United Arab Emirates · On-site

• Led quality control operations for insulation tube and sheet manufacturing in line with UAE and ESMA standards.
• Supervised production teams and coordinated with maintenance and R&D departments to maintain consistent process and product quality.
• Oversaw preparation and review of key UAE standard quality reports including:
• Incoming Material Inspection Report (IMIR)
• In-Process Quality Check Report (IPQC)
• Final Inspection Report (FIR) / Quality Pass Certificate
• Density Ratio Report
• Calibration & Equipment Verification Report
• Batch Production Record (BPR)
• Non-Conformance Report (NCR)
• Collaborated with the Research & Development team to evaluate new material formulations, optimize process parameters, and implement corrective and preventive actions (CAPA).
• Authorized final quality approvals for finished products and ensured compliance with ISO 9001:2015 and ESMA guidelines.
• Acted as Production Engineer in the absence of the designated engineer — managing team operations, ensuring smooth production flow, and achieving daily output targets.
• Promoted continuous improvement through data-driven analysis, documentation accuracy, and process optimization.

Aug 2019 – Apr 2024 · 4 yrs 8 mos · Mumbai, Maharashtra, India · On-site

• Managing all manufacturing operations across Molding, Extruding and Toolroom departments.
• Directing a team of 55 personnel engaged in manufacturing Silicone and Viton Rubber products, die making, quality control, maintenance, stores, packing and dispatch.
• Operating closely with Engineering, Production, Sales and Marketing teams to ensure seamless product transitions and execute strategic plans from inception to evaluation.
• Orchestrating daily manufacturing operations, maintaining strict adherence to production schedules and proactively resolving production challenges through research and development.
• Maintaining meticulous records of production output, datasheets, die specifications and inventory levels to facilitate efficient operations and informed decision-making.
• Recruiting, orienting, training and nurturing a skilled workforce, ensuring continuous improvement.
• Fostering client relationships, attend meetings and consistently meet project deadlines with proper production planning and control.
• Analyzing data to pinpoint inefficiencies and introduce optimization measures within the manufacturing process.
• Promoting worker and plant safety as paramount concerns, ensuring a secure work environment.
• Managing employees, monitor production efficiency and maintain equipment, ensuring smooth and safe plant operation.
• Testing and servicing machinery, equipment, dies to ensure ongoing functionality addressing timely maintenance & replacements.
• Achieving departmental objectives with effective staff management, including goal setting, monitoring, and performance appraisals.
• Guarantee quality service delivery by upholding quality and customer service standards, resolving issues with improvement.
• Utilizing AutoCAD for creating and interpreting drawings of precise rubber products for designing molds as per specifications.
• Proficient in accurately measuring product dimensions using vernier and gauge, ensuring precision and adherence to specifications.

May 2017 – Jun 2019 · 2 yrs 1 mo · Mumbai, Maharashtra, India · On-site

• Supervising day-to-day operations in a rubber molding facility, ensuring smooth workflow and adherence to production schedules.
• Oversaw a team of skilled operators, providing guidance and support to optimize productivity and maintain quality standards.
• Conducting regular inspections to monitor equipment performance and ensure compliance with safety regulations.
• Maintaining accurate production sheets, attendance records and data sheets to ensure compliance with operational requirements to facilitate performance analysis.