Sanjay Gupta

Product Manager

Bengaluru, Karnataka, India29 yrs 10 mos experience

Most Likely To SwitchHighly Stable

Key Highlights

27 years of diverse experience in quality and production.
Expert in Life Cycle Assessment and environmental sustainability.
Proven track record in implementing management systems.

Stackforce AI infers this person is a Quality and Production Management expert in the Electrical Manufacturing industry.

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Skills

Core Skills

Life Cycle AssessmentProject ManagementManufacturing Process ImprovementProduct Data ManagementProduct CostingProduction ManagementQuality ManagementQuality Assurance

Other Skills

7 QC ToolsBIS StandardsCE markingCost savingEmbedded SystemsEnvironmental impactISOISO 14001ISO 18001ISO 9001Internal AuditsLCA standardsLeadershipManufacturingOperations Administration

About

27 years of experience in different functions quality, production, production engineering and R&D, and customer and technical support. Implementation of EHSQ Management System, Set up of the new production line and testing lab for wiring accessories. Grant of new BIS License and inclusion. New product development and cost optimization. Measuring product environmental sustainability parameters. Creating and realizing environmental product declaration (EPD).

Experience

Abb india ltd

5 roles

Life cycle assessment (LCA) manager

Promoted

Jun 2022 – Present · 3 yrs 9 mos · On-site

Product life cycle assessment (LCA)
Trained SimaPro Software user.
Collecting LCI Data, Manufacturing, Distribution, Installation, Use and End of life.
Data Modeling in SimaPro Software
Calculating Environmental Impact with SimaPro.
Data Sets modification as per requirement.
Preparing EPD and LCA Reports and publication at required plate form.

SimaProLCA standardsCE markingLeadershipLife Cycle AssessmentRoHS+1

Production Development Manager

Mar 2020 – May 2022 · 2 yrs 2 mos · On-site

Capacity Enhancement of Existing production Line.
Building New manufacturing lines.
Building Testing labs infrastructure for quality & R&D
Conducting Safety Observation Tour (SOT) & Initiating action for improvement.
Initiating Process improvement projects and Eliminating waste after VSM
Implementing cost saving project in process & Products by localization of parts interchanging alternate material, & by process improvement.
Initiating new projects by brainstorming with CFT, Finalization, Executing & releasing with handover to production.
Product & Process Costing.
Product Life cycle management.

Statistical Process Control (SPC)Manufacturing Process ImprovementLeadershipProject ManagementTroubleshootingQuality System

Product & Process Specialist

Nov 2016 – Mar 2020 · 3 yrs 4 mos · On-site

Life cycle management of CWA products.
New Development of wiring accessories in electrical accessories.
Bench marking of products.
Localization of products.
Testing & Validation of New Developed Products.
Testing and checking constructional requirements as per standard requirements.
Trouble shooting and fault analysis.
Failure analysis of complaint received from market.
Costing of Products.
Material Master Creation, changes & extension.
BOM creation & changes.
Material Master Creation & changes in wind chill.
Safety Observation Tour (SOT)
Implementing cost saving project & updating in cost saving tool.
CWA product life cycle & product data management in ABBp product tool & Image bank.
Follow-up with suppliers to dispatch material as per schedule.

WindchillProduct Data Management (PDM)SAP ERPProduct CostingCost savingProduct Data Management

Production Manager

Dec 2014 – Nov 2016 · 1 yr 11 mos · On-site

Achieved production & revenue targets as per budget & customer demand & scheduled dispatches as per customer requirements.
Management Representative for IMS (Integrated Management System)
Production budgeting
Monthly & Quarterly production plan.
Weekly planning & scheduling of production.
Identifying bottlenecks & preparing action plan to mitigate.
Safety Observation Tour (SOT)
SMT Tool to updated cost saving projects.
Monthly MIS reporting.
Implementation of Quality, Environment & Safety Management System (ISO 9001, ISO 14001, & ISO 45001).

Internal AuditsProduction ManagementISO 9001Operations AdministrationTeam LeadershipISO 18001+2

Quality Manager

Jul 2006 – Nov 2014 · 8 yrs 4 mos · On-site

Responsible for Testing, product standardization & new product validation.
Operational Excellence KPI & Business unit Co-coordinator for CCRP (customer complaint resolution process)
Marking of product as per guidelines of metrology department.
Operating 3 licenses IS 3854:1997, IS 1293:2005 & IS 11037.
Liaison with certifying body like BIS.
Perform inspection and testing in accordance with the Quality plans and documented procedure.
Maintain inspection and testing records as Bureau of Indian Standard scheme of testing & Inspection (STI)
Supporting the core activities like engineering, supply chain, and customer service with regards to Quality.
Conducting Customer Satisfaction Survey, reporting results, identifying corrective and preventive actions and follow up implementation
Vendor assessment and evaluation audits.
Process & Incoming Inspection as per MQP (Manufacturing Quality Plan)
Supplier Quality Assurance (SQA)

Internal Audits7 QC ToolsISO 9001ISO 18001ISO 14001Quality Assurance+1

Venus controls switchgear p ltd

Engineer Quality

Mar 2006 – Jul 2006 · 4 mos · India · On-site

>Prepared and maintained quality manual of MCC / PCC panels & DB’s.
>Tested & verified panels as per drawing & specification.
>Conducted 3rd party inspection.
>Responsible for testing of panels like HV & Insulation test

Internal AuditsTestingTroubleshooting

North west switchgear limited

Assistant Engineer

Dec 1997 – Mar 2006 · 8 yrs 3 mos · India · On-site

>Managed BIS License IS 8828, IS 302, IS: 1293, IS 3854
>Third Party testing at CPRI Bhopal
>Maintained inspection and testing records as Bureau of Indian Standard scheme of testing & Inspection (STI)
>Performed inspection and testing in accordance with the quality plans and documented procedure
>Ensured calibration of inspection measuring and test equipment
>Conducted inspection of Molded & Metal Parts
>Administered different type of equipment like:
>CRO, LCRQ Bridge, Om Meter, Multimeter, Wattmeter,
>Endurance Test Resistance to fire test (Glow Wire), Humidity Test & Ageing test, HV Test, Insulation Resistance Test etc.

Root Cause AnalysisBIS StandardsTestingManufacturingTroubleshooting

Modern instruments pvt. limited

Quality Control Engineer

Jan 1997 – Sep 1997 · 8 mos · India · On-site

 Handling BIS License IS: 13010.
 Testing of Electrical Energy meters as per BIS standards.
 Maintaining BIS testing records.
 Maintaining Testing Lab Equipment.
 Liaison with BIS department

BIS StandardsISOInternal AuditsQuality Management

Champion electrical industries

Lab Incharge

Dec 1995 – Dec 1996 · 1 yr · India · On-site

 Testing of Home Appliance like Electric iron, Toaster & sandwich toaster as per BIS standards.
 Handling BIS License IS 366 & IS 302.
 Maintaining BIS testing records.
 Maintaining Testing Lab Equipment.
 Liaison with BIS department

Root Cause AnalysisBIS StandardsTesting record as per STIVisual InspectionTesting