Jan 2022 – Dec 2022 · 11 mos · Göteborg, Vastra Gotaland County, Sweden · On-site

• Design Consultant at Volvo Trucks
• Coolant Routing System Design: Focused on pipes and hoses for BEV applications.
• Component Design: Rubber hoses, steel pipes, and various connectors for coolant flow.
• Bracketry for Installation: Designing mounting structures for secure pipe and hose placement.
• Executed Projects: Volvo Heavy Duty Battery Electric Vehicle (HD BEV).

Jul 2021 – Dec 2021 · 5 mos · Bengaluru, Karnataka, India

• Frame & Chassis Design: Ownership of design for electric scooters (mopeds) and motorcycles.
• Competitive Benchmarking: Analyzing competitor designs and building a reference database.
• Engineering Collaboration: Ensuring seamless system and component integration.
• Localization: Adapting chassis, frames, plastic parts, and fasteners for the Indian market.
• Design Optimization: Enhancing parts based on FEA analysis and testing data.
• Cost & Weight Reduction: Generating and implementing improvement ideas in existing models.
• Executed Projects: Frame & chassis structure design for S1 & S1 PRO.

Jun 2018 – Jul 2021 · 3 yrs 1 mo · Bengaluru, Karnataka, India · On-site

• Design Consultant at Volvo Trucks
• Chassis Structure Equipment & Transport Adaptation: Involvement in various Volvo Truck brands globally (VOLVO, MACK, RENAULT, UD).
• Product Design & Development: Focused on fuel tanks, urea tanks, exhaust systems, and battery boxes, ensuring compliance with technical specifications, tooling, testing, and validation.
• Urea Delivery System: Development for Euro5 and Euro6 standards, primarily targeting Europe and North America.
• Component Durability: Conducting virtual and field analyses to ensure reliability.
• Cost & Diversity Optimization: Implementing cost-reduction strategies and improving part diversity.
• Detailed Engineering: Design and development of sheet metal, casting components, mounting brackets, tubes, and hoses.
• Global Collaboration: Working closely with designers across Volvo sites in the US, Sweden, France, and other locations.
• Project executed: Volvo & Mack HD Trucks for North America & European Countries
• Volvo & Renault HD Trucks for European countries
• UD MD&HD Trucks for Australia / New Zealand & Asian Countries

Feb 2018 – Jun 2018 · 4 mos · Indore, Madhya Pradesh, India

• Air Brake Line System Expertise: Worked on ABS & Non-ABS configurations.
• Hydraulic Hose Routing: Hands-on experience in steering system and fluid line piping.
• Design & Development: Concept design, detailed modeling (DMU), 2D drawings, and BOM release.
• Packaging Validation: Conducting checks and corrections at the vehicle level in CAD models.
• Executed Projects: Light & Medium Duty EICHER Trucks, including BS6 Air Brake Line system and Steering System routing & packaging.

Aug 2015 – Feb 2018 · 2 yrs 6 mos · Indore, Madhya Pradesh, India

• ROPS/FOPS Cabin Structure Design: Focused on safety structures for operator cabins.
• Drafting & Documentation: Efficient preparation of BOM, detailing, and technical documents.
• Engineering Expertise: Strong knowledge in GD&T and tolerance stack-up analysis.
• Interior & Structural Design: Includes trims, roof liners, dashboards, and plastic components.
• CAD Model Optimization: Redesigning based on FEA results to enhance structural strength.
• HVAC Integration: Worked on routing for cabin climate control.
• Operator Platform & Ergonomics: Designed rail weldments, pathways, climbing steps, and ergonomic studies.
• Executed Projects: 752 EX Asphalt Compactor (Operator Platform) and 1107 EX Soil Compactor (Cabin Design).