Mahendra Mahajan

Operations Associate

Pune, Maharashtra, India13 yrs 6 mos experience

Most Likely To SwitchHighly Stable

Key Highlights

14 years of experience in process planning and tool design.
Expert in advanced Excel and PowerPoint.
Proven track record in zero defect manufacturing.

Stackforce AI infers this person is a Manufacturing Engineering expert with a focus on process planning and tool design.

Contact

Skills

Core Skills

Process PlanningManufacturingDesign EngineeringTool Design

Other Skills

APQPAssembly Process PlanningAutoCADCADCATIACapacity PlanningCustomer InteractionDFMADesign Approval ProcessEngineeringErgonomicsFacility PlanningFixture DesignFunctional Design ReviewGauge Design

About

Over 14 years of professional experience in Process planning/ Tool Design/NPD/MRO/Reverse Engg. Project. Manufacturing, Development, DOE, FAIR, Tool Design in various functional areas. Facility planning, Capacity Planning. Development and support of complex business applications. Expert in advance Exel. , PowerPoint.

Experience

Bharat forge ltd

Assistant Manager Process Planning & Troubleshooting

May 2017 – Present · 8 yrs 10 mos · Pune, Maharashtra, India · On-site

Responsible for Assembly Process Planning and Process Improvement for New and Existing products to improve productivity by providing technical guidelines and solutions as per AS 9100D
Responsible for Zero Defect Manufacturing Process Readiness of new products by providing necessary controls in the manufacturing processes
Responsible for Product Feasibility Studies by using DFMA (Design For Manufacturing and Assembly) technique with Customer Meetings, Internal Meetings and Project Reviews
Responsible for Tooling (Fixture) Selection and their DAP (Design Approval Process) to accommodate new product changes, their follow up, Buyoff and to keep records of the same
Responsible for Execution of Installations and Commissioning Plans of new tools by taking follow ups with Assembly Tooling Suppliers/Integrators
Responsible for Process Quality Improvement by adding different Poka-Yoke and Kaizen (Continuous Improvement) techniques in newly added tools to avoid customer complaints
Driven Process Automation to improve the manufacturing processes, reduce cycle time and to reduce human interface
Responsible for taking Quotation of Fixtures & Tools required for new projects, their DAP and validations with proper projection welding parameter setting
Responsible for Ergonomics and Safety issues in cell working areas
Interface with Product Engineering, Customers and Suppliers to develop production and prototype parts
Maintain Assembly equipment and tooling program Open Issue List (OIL) and Lessons Learnt (LL) documents and responsible for taking follow ups of open issues with Design Team ,Assembly Tooling Suppliers/Integrators
Responsible for ECN implementation and insure related process followed on the production lines
Responsible for developing layouts and material flow plans
Responsible to provide technical guidelines and training to production team regarding new product change and regarding new tooling

Assembly Process PlanningProcess ImprovementZero Defect ManufacturingDFMATooling SelectionProcess Quality Improvement+7

Zf steering gear india ltd

Senior Design Engineer(Tool Design)

Jan 2015 – Apr 2017 · 2 yrs 3 mos · Pune, Maharashtra, India · On-site

Attend APQP meeting study the requirement
Studying the product drawings ask D&D team for best input
Discuss with shop floor people for fixture and with quality people for gauge Design
Start Design and Drafting according
After release drawings to production as per ISO standard sitting with them discussing how it will get manufacture
Making track sheets for various parts of fixtures and Gauges and do follow up
Discussing drawings with operators clear their all doubts &Always looking for areas of improvement in drawings and willing to make recommendations
After manufacturing all the parts helping assembly person for assembling fixtures
Review all levels of functional / technical designs, discussions and deliverables to make sure projects' success
Manage utilization goals to ensure performance against plan
Develop solid relationships with key colleagues in all functional areas across the organization
Develop and maintain positive relationships with key customer to ensure their satisfaction
Contribute to the development of strategic goals and planning of the Consulting organization

APQPProduct DrawingsFixture DesignGauge DesignISO StandardsTrack Sheets+3

Accurate gauging

Tool Designer

Aug 2012 – Dec 2014 · 2 yrs 4 mos · Pune, Maharashtra, India · On-site

Planning a process for newly developed products by R & D team, doing proto assly, support shop floor people with MQP dwgs., support shop floor people with Tooling, Cam programming for VMC & Turning centre, provide them appropriate fixtures, tackles for machining & Assembly
Co-ordination with vendors for proper output machining parts
Preparing Layout, Facility Planning, Capacity Planning
As a Tool Designer Design a machining fixture for housing, Design of Assembly Fixtures, design of position, Run out, Centre distance checking both Attribute & Indicative fixture for a power & mechanical steering using NX11,Autodesk Inventor software, ProE & AutoCAD., Giving concepts of Inspection fixtures to customer
Studying Customer drawings asking them for best input and giving best concepts discussing with team And Quotation
After receiving Purchase order start actual deigning and send it to customer for approval
Visit to customer for final discussion and telling them what we did
After release drawings to production as per ISO standard sitting with them discussing how it will get manufacture
Making track sheets for various parts of fixtures and Gauges and do follow up
Discussing drawings with operators clear their all doubts & Always looking for areas of improvement in drawings and willing to make recommendations
After manufacturing all the parts helping assembly person for assembling fixtures
Review all levels of functional / technical designs, discussions and deliverables to make sure projects' success
Manage utilization goals to ensure performance against plan
Develop solid relationships with key colleagues in all functional areas across the organization
Develop and maintain positive relationships with key customer to ensure their satisfaction
Contribute to the development of strategic goals and planning of the Consulting organization