Sep 2023 – Mar 2025 · 1 yr 6 mos · Bengaluru, Karnataka, India

• Battery Engineering
• Led the design and development of high-performance lithium-ion battery packs for electric vehicles, meeting rigorous
• performance and safety standards.
• Implemented cell layout configurations tailored to battery pack energy requirements, optimizing overall pack efficiency.
• Designed busbars for both cell-to-cell and module connections, ensuring seamless electrical connectivity and compliance
• with energy regulations.
• Calculated wire bond sizes for cell-to-busbar connections, incorporating safety features to meet country-specific regulations.
• Executed the design and validation of laser-welded busbars, ensuring robust and reliable connections within the battery pack.
• Design and development of plastic enclosure and cell holder for battery pack.
• Designed and validated cooling plates for efficient thermal management, enhancing the overall performance and lifespan of
• the battery pack.
• Conducted creepage and clearance validation for the battery pack, ensuring compliance with safety and regulatory standards.
• Applied Design Failure Mode and Effects Analysis (DFMEA) to identify and mitigate potential design risks proactively.
• Utilized Geometric Dimensioning and Tolerance (GD&T) principles to maintain precision in battery pack components.
• Conducted stack-up analysis to validate tolerances, ensuring the accuracy of critical dimensions in the battery pack design.
• AIS 156

Jan 2023 – Sep 2023 · 8 mos

• Led the design and development, feasibility checks, and packaging studies of high voltage junction boxes for electric trucks,
• ensuring compliance with safety and performance standards.
• Prepared technical requirements, Statements of Work (SOW) documents, and vehicle installation requirements, providing
• clear guidelines for the project team.
• Conducted Design Failure Mode and Effects Analysis (DFMEA) and reviewed technical specifications, contributing to the
• development of robust and reliable high voltage junction boxes.
• Managed project planning, including resource allocation, time plans, and cost evaluations, ensuring the timely and costeffective
• delivery of high-quality solutions.
• Facilitated supplier discussions for prototype builds, assembly, testing, and Production Part Approval Process (PPAP),
• fostering effective collaboration and successful project execution.
• Implemented part and product data management, ensuring accurate and organized documentation throughout the
• development process.

Jun 2021 – Dec 2022 · 1 yr 6 mos · Bengaluru, Karnataka, India

• Led the design and development of a high voltage battery pack (400v) for electric vehicles, ensuring compliance with MBN standards and Euro norms for safety and performance.
• Conducted Design Failure Mode and Effects Analysis (DFMEA) for the battery pack enclosure, identifying potential failure modes and implementing design improvements.
• Designed high voltage busbars with a focus on current-carrying capacity, meeting stringent requirements for efficient energy transfer.
• Conducted Digital MockUp (DMU) of the complete battery pack, facilitating visualization and analysis of the design.
• Implemented creepage and clearance validation for the entire battery pack, ensuring adherence to safety standards and regulations.

Nov 2016 – Jun 2021 · 4 yrs 7 mos · Bengaluru Area, India

• PROJECT: "Battery packing of Hybrid-Electric Cars"
• Design and Development of Lithium Ion Battery Pack Design(48V).
• Design and Development of housing of cells based on the electrical configuration and arrangement of cell.
• Designing compressor pads, end plates and deciding their assembling with cell and housing.
• Based on size of cells the size of housing is designed and designed change is done as per feedback from cell team.
• Assembly of cells and flexible circuit board with the upper assembly of battery.
• Benchmarking and designing of cooling System for battery pack and working with CAE team to get the feedback and doing
• the design on cooling system.
• Design of solid and flexible bus bar.
• Li-ion Battery pack validation by creepage and clearance study.
• Done Stack up analysis for creepage and clearance study at worst case.
• GD&T Tolerances Stack up Analysis.
• PROJECT: "Double Decker and Low Entry Coach Design"
• Benchmarking is done with the help of existing variant and Design specifications are captured.
• Convert design guidelines to engineering design constraints.
• Design and Development of new concepts for Coach Body Building includes Chassis modification, Distinctive frames and Interiors & Exteriors conforming country's regulations and BBM.
• Works on design of several sheet-Metal parts like Brackets, Panel bulkhead, Casing, Rack Service unit
• Created new design of 3D models/assemblies, 2D arrangements and manufacturing drawings with positioning of each parts and fixings details.
• Assessed manufacturability of completed design on upper body arrangement including Headboard arrangement, Aircon, Rack Service Unit, Hammer arrangement.
• Prepare BOM(Bill of Material), ECR(Engineering Change Release) and DDCR(Drawing/Document/Component Release) for assemblies and arrangements.
• Have done DFMEA of parts.
• optimizing ease of Coach building process from concept to production.
• Experienced with all stages of Coach Building process from concept to production.