Vinayak Sawant

Operations Associate

Bengaluru, Karnataka, India11 yrs 11 mos experience
Most Likely To SwitchHighly Stable

Key Highlights

  • 18 years of experience in end-to-end product development.
  • Expert in sustainable product development through packaging innovation.
  • Proven track record in optimizing packaging costs and vendor management.
Stackforce AI infers this person is a Packaging Development Expert with extensive experience in FMCG, Pharmaceuticals, and E-Commerce sectors.

Contact

Skills

Core Skills

Packaging DevelopmentVendor ManagementMedical Device DevelopmentProcurementCost OptimizationProduct DesignProduct DevelopmentCold Chain ManagementProduct ManagementProduct LaunchQuality AssuranceBranding

Other Skills

Cost Effective BeSpoke Packaging SolutionsOver-Dimensional Cargo Packaging ServicePackaging of Heavy Industrial Engineering ProductsPackaging of Defence, Space and Civil Aviation Ground Support Equipments3D Covers of Various MaterialsVCI Film CoversVacuum PackagingShrink PackagingCustomize Non Returnable Wooden BoxesReusable Nailness BoxesStrategic SourcingInternational LogisticsBusiness StrategyP&L ManagementPurchase Management

About

From Packaging Background and 18 years of Rich Experience in End to End Product Development for FMCG , Modern Trades , Food , F&V , F&B , Commodity , E- Commerce , OTC , NDDS , Medical Devices , Robotics and Packaging Automation . Have taken assignments for Companies like Flipkart , Adani Wilmar Ltd. , Future Group , Cadila Pharmaceuticals , Cadila Healthcare Ltd . Extensive work in Sustainable Product Development through Packaging Innovation , Value Optimization of Packaging Materials , Brand Development through Packaging Initiatives and Processes and Operational Excellence through Cutting Edge Technology , Packaging Automations and Robotics .

Experience

Ss packaging solutions

Sr. Manager Packaging Development and Procurement

Sep 2022Present · 3 yrs 6 mos · Bengaluru, Karnataka, India · On-site

  • Packaging Consultancy Service
  • Cost Effective BeSpoke Packaging Solutions.
  • Over-Dimensional Cargo (ODC/OOG) Packaging Service.
  • Packaging of Heavy Industrial Engineering Products .
  • Packaging of Defence , Space and Civil Aviation Ground Support Equipments .
  • 3 D Covers of Various Materials ,
  • VCI Film Covers ,
  • Vacuum Packaging .. 3 Layer Alu Laminate. HDPE Covers , LDPE Covers .
  • Shrink Packaging and Shrink Services .
  • Customize Non Returnable Wooden Boxes .
  • Reusable Nailness Boxes.
  • Wooden Saddle and Lashing Service .
Cost Effective BeSpoke Packaging SolutionsOver-Dimensional Cargo Packaging ServicePackaging of Heavy Industrial Engineering ProductsPackaging of Defence, Space and Civil Aviation Ground Support Equipments3D Covers of Various MaterialsVCI Film Covers+6

Ginni filaments ltd

Sr Manager Purchase and Packaging Development

Dec 2020Sep 2022 · 1 yr 9 mos · India

  • Packaging Development and Procurement Wet Wips , Cosmetics
Strategic SourcingInternational LogisticsE-CommerceVendor ManagementBusiness StrategySupply Chain Operations+10

Ferring pharmaceuticals limited

Scientist Packaging Development and Medical Device Development at Ferring

Feb 2017Aug 2025 · 8 yrs 6 mos · Mumbai, Maharashtra, India

  • Packaging Development and Medical Devices Development
Strategic SourcingInternational LogisticsVendor ManagementBusiness StrategyP&L ManagementPurchase Management+7

Flipkart india

Manager Packaging Development and Procurement

Aug 2015Jul 2016 · 11 mos · Banglore

  • Optimising Packaging Cost per Shipment by Innovation/Alternate Packaging Material development against SB Bags & Carton. Drafting’s Specification of packaging Materials. Formulizing Carton Costing with Vendors .
  • Formulizing to keep optimising the inventory cost and Inventory of 10 -14 days .
  • Vendor Rate-Card System (IQA- Lab related) – Establishing Packaging IQA Lab and Related SOPs and Work Instructions.
  • Set up of Packaging Innovation Lab for validation of specs of incoming packaging materials
  • Frustration Free & Neat Packaging – Rib Cord BOPP Tapes & Tapeless Cartons making them Tamper evident and Consumer friendly .
  • Establishing Concept of E Retail Packs – E-Commerce Friendly Packs and Promoting and Training all the Vendors on the concept to deliver packs in E –Retail Friendly Packs to reduce damages in transit and delivery .
  • Auto LBH Capturing & Packaging Adherence
  • Reduction in Fragile Damages by root cause analysis of Fragile Items .
  • Automation , Sorters
  • Pick Path Estimation for all categories for Outbound Operations
  • Value Stream Mapping for Outbound Operations. S2D.
  • Initiated work for Grocery and Food Business .-SOPs –Packaging , SCM, Operations ,QC.
Strategic SourcingInternational LogisticsE-CommerceVendor ManagementBusiness StrategySupply Chain Operations+11

Adani wilmar ltd.

Manager

Jan 2013Aug 2014 · 1 yr 7 mos · Greater Ahmedabad Area

  • Key Achivements
  • Introduction of extremely light weight 12.2 gm Square Shape Pet Bottle for 500ml Pack for Soya Oil , 8.2 gm Round Shape Pet Bottle for 500ml Pack for for Mustard Oil .
  • 18.5 gm Round Shape Pet Bottle for 1Ltr Pack for for Mustard Oil .
  • Design & Development of new PET bottle (200ml, 500ml, and 1ltr) considering techno-commercially, aesthetics for Sidel blowing machine & subsequent filling line.
  • Cost Saving by replacing shipper carton with LDPE shrink film for PET bottles.
  • Cost Saving by light weighting of PET bottles blown on SIDEL line or semi-auto blowing machine.
  • Packaging development for new products / Brands.- Besan , Pulses , Soya Chunks .
  • Co-ordination with HO product development team for artwork approval from QC (FSSAI / PFA side) & technical side.
  • Key Player in team to Launch Fortune Besan .
  • Design & Development of new 1 Ltr , 1.8 Ltr , 2 & 5 & 15 ltr jars considering engineering, aesthetics as per Sales & Marketing requirement.
  • Development of 1.8 Ltr PET Jar with handle and two piece cap with flow control ring .
  • Process Improvement for Jar Blowing Operations by drafting SOP ,Mold Management
Strategic SourcingVendor ManagementBusiness StrategyP&L ManagementPurchase ManagementTeamwork+4

Future fresh foods ltd.

Manager Product Development

Dec 2010Oct 2012 · 1 yr 10 mos · Mumbai Metropolitan Region

  • Setting up of DC facility in Mumbai at Vadpe and thereafter across 7 cities for packing fresh fruits and vegetables worked on sizing of packing line installation of high speed packing machines for sorting , grading washing cutting and packing of vegetables and fruits
  • Successful in packaging fresh fruits and vegetables in shrink packs, pouch packs and sleeves and achieved shelf life of 3 -4 days in major of SKUs.
  • Irradiation of onions and potatoes for extending shelf life , In transit ripening of Bananas –Complete logistic solution , Ripening of Mangos in special ventilated CFB boxes
  • Setting up of Cold Chain for safe delivery of Imported/Exotic Fruits and Cut fruits and cut vegs.
  • Program Management for Hygiene Standard , Value Added Packs , managing margins , productivity , Cold Chain , Positive Price Variance.
  • New Concept development – FoodHall Mumbai , FoodHall –Banglore .
  • Product development
  • Packaging Development
  • Branding
  • Shelf life Studies in Various Packaging Materials
  • Value addition packs
  • Cut Veg Packs
Strategic SourcingE-CommerceVendor ManagementBusiness StrategySupply Chain OperationsWarehouse Management Systems+10

Ciron drugs and pharmaceuticals ltd .

HOD Packaging Development

Jul 2010Dec 2010 · 5 mos · Mumbai

  • Packaging development
  • Branding
  • Product management
  • New Product Development and launching
Strategic SourcingInternational LogisticsVendor ManagementBusiness StrategySupply Chain OperationsWarehouse Management Systems+10

Cadila pharmaceuticals

Executive Packaging Development

Apr 2008Jul 2010 · 2 yrs 3 mos

  • Key Achievements
  • Setting up of facility of exhibit and stability batches in house trials, stock keeping of packaging materials
  • Streamlining operation related to initiation, approval, documentation and retrieval of documents like SOP, STP, GTP, change controls.
  • Standardization of 1988 shipper to 11 shippers in all manufacturing locations of Cadila Pharmaceuticals Ltd
  • Co –ordinate make samples ready and required write up to send entry for India Star 2010 Awards 11 entries done 4 with company name and 7 under Student Project (Trainee) category
  • Part of team for launching POLYCAP , RISORINE KIT , METSPOT XL ,
  • Initiated trial for stability for Aciloc 150/300 Tablets in 0.03 mm Alu /150 gauge poly foil
  • Trial for Risorine Kit Foil
  • Trial for Ceficade – O Suspension Container
  • Initiated trial for stability for Aciloc 150 Tablets in
  • PVC/PVdC -250/25/60 clear,
  • PVC/PE/PVdC -250/25/90 ,White opaque Galaxy EBH Clear
  • Initiated Standardization of primary packaging material
  • Exhibit batch Folic Acid ( US Market )
  • Setting up packaging Material Store
  • Other Roll Functions
  • Packaging Development - Internal QC/QA
  • Prelaunch Trial
  • Exhibit Batches
  • Stability Trial Packing
  • Cost Reduction Projects
  • Alternate Vendor Development
  • Record Keeping and Tracking
  • Setting poly lab for testing and evaluation of Packaging Material
  • Setting Packaging material store for F&D trial
Strategic SourcingVendor ManagementBusiness StrategyP&L ManagementPurchase ManagementTeamwork+5

Zydus cadila

Executive Packaging Development

Apr 2007May 2008 · 1 yr 1 mo

  • Key Achievements
  • 1. Standardization of carton, Trays and Shipper's (CFB) for company requirement.
  • 2. Alternate Vendor development analysis for HDPE bottles, Alu foils , transdermal
  • 3. Change parts development from blister machine vendor and subsequent development of artworks
  • 4. Consumer Products
  • Shampoo
  • Ever youth shampoo - Hdpe container, laminated pouch - Vendor - optimum cost solution
  • Face wash
  • Everyuth face wash -Coextruded tube - Vendor - optimum cost solution
  • Face scrub
  • Everyuth apricot and leman face scrub
  • Under eye dark circles lightning cream
  • SUGAR FREE DERIVITIVES
  • Sugar free tablets - tin container - Vendor - optimum cost solution
  • Sugar free powder - PET Bottle - Vendor - optimum cost solution
  • Health Drink -PP bottle - Vendor - optimum cost solution
  • Other Roll Functions
  • Packaging Development for ROW markets
  • Initial cost negotiation,
  • Value optimiation
  • Standarization of packaging materials and change parts
  • Innovator sample analysis
  • Prelaunch trials for consumer products
  • Vendor Audits
  • Document preperation and Records keeping
Strategic SourcingVendor ManagementBusiness StrategyP&L ManagementPurchase ManagementTeamwork+5

Bajaj foods ltd.

Executive Packaging Development

Oct 2006Mar 2007 · 5 mos

  • Key Achievements
  • Launch of Products in Modern Retails Markets of UAE , Dubai .
  • Sourcing of finish product and Private Labeling .
  • Vendor development, value optimization.
  • Packaging development for Food and Cosmetics Products .
  • Quality Control-Packaging Material .
  • Other Roll Functions
  • Packaging Development
  • Branding and Marketing
  • Process Enhancement
  • Value Optimization
  • Cost Reduction
Strategic SourcingBusiness StrategyPurchase ManagementTeamworkQuality ManagementProduct Innovation+2

Godrej & boyce - locks division

Management Trainee Packaging Development

Feb 2006Jul 2006 · 5 mos

  • Sending materials outside for testing
  • Setting of in-house testing facility for packaging materials
  • Alternate vendors development for duplex carton , CFB boxes , and blister packs
  • Vendor Audit.
  • Checking A/W, Shade cards, Printers Proofs.
  • Co-ordination with design , marketing , logistics and production for carrying out packaging of new product launched
  • To assist in Low cost Automation Projects .
  • Packaging Developemnt
  • ultra due locks
  • Mortiosed Lock
  • cartini - Cutlieries
  • Door and hardware accessories
  • Shrink packaging of lock
  • Eliminating inner shipper
  • Logistics & Marketing support
Strategic SourcingInternational LogisticsVendor ManagementBusiness StrategySupply Chain OperationsWarehouse Management Systems+10

Education

INDIAN INSTITUTE OF PACKAGING - IIP

PGDP — Packaging

Aug 2004Jun 2006

Indian Institute of Packaging

PGDP — PACKAGING DEVELOPMENT

Jan 2004Jan 2006

University of Mumbai

Bse — Physic

Jan 2003Jan 2004

University of Mumbai

Bachelor’s Degree — Engineering Physics/Applied Physics

Jan 2001Jan 2004

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