Hosni Sadki

Product Engineer

Bizerte, Tunisia1 yr 7 mos experience

Key Highlights

  • Expert in process design and optimization.
  • Led successful scale-up projects in chemical production.
  • Proficient in process simulation and safety analysis.
Stackforce AI infers this person is a Process Engineer with expertise in the Chemical industry, focusing on process optimization and safety.

Contact

Skills

Core Skills

Process Control & SafetyProcess SimulationProcess Flow Diagrams

Other Skills

EngineeringAutoCADPiping and Instrumentation DiagramsMicrosoft ExcelHysysPVTsimContinuous ImprovementQuality ManagementMetrologyExtrusionEnergy SectorChemical EngineeringPharmaceutical SectorMaterial Resistance

About

I am Sadki Hosni, Process Engineer with solid experience in the chemical and refining sectors, combining process design, simulation, and plant operations. My expertise spans the full process lifecycle, from laboratory experiments and pilot testing to industrial-scale production. I excel in optimizing processes for yield, energy efficiency, and safety. Core Skills Process Flow Diagrams (PFD) & Piping and Instrumentation Diagrams (PID) I develop and interpret PFDs for overall process understanding and PIDs for detailed instrumentation and control strategies. These diagrams ensure clarity for design, operations, and maintenance teams. Material and Energy Balances I perform accurate mass and energy balances to verify process feasibility, support optimization, and enable cost and environmental impact assessments. Process Simulation Proficient with Aspen HYSYS (steady-state and dynamics) for modeling, equipment sizing, and process troubleshooting. Process Control & Safety I design and optimize PID loops integrated into Distributed Control Systems (DCS), ensuring safe and stable operations. I also contribute to HAZOP and What-If safety analyses. Energy Optimization Experience analyzing steam and heat integration systems to reduce energy consumption without sacrificing performance. Key Achievements Led the design and implementation of PFDs and PIDs for a new chlorine tablet (TCCA) production unit, facilitating successful scale-up from lab to industrial scale. Conducted comprehensive material balances and optimization studies on atmospheric distillation units, improving yield and reducing losses. Modeled flare systems and KO drum integration dynamically in Aspen HYSYS to enhance safety and operational reliability. Professional Values I am passionate about delivering well-documented, controlled, and efficient processes that optimize resources while ensuring safety and compliance.

Experience

1 yr 7 mos
Total Experience
9 mos
Average Tenure
--
Current Experience

Nitrokym

Process Engineer

Sep 2020Dec 2021 · 1 yr 3 mos · Zaghouan Governorate, Tunisia

  • Meeting with production managers to assess existing processes.
  • Drafting process ideas to reduce costs and improve production rates.
  • Performing risk assessments.
  • Designing and testing process upgrades and new process systems.
  • Ensuring processes comply with safety and quality standards.
  • Performing process simulations and troubleshooting issues.
  • Performing optimization tests.
  • Developing routines and best practices to ensure product quality.
  • Developing standardized operating instructions for the upgrades process.
  • Providing the Product Manager with process documents and standard operating procedures.
  • Monitoring upgrades systems.
  • Manage a team of 5 technicians and communicate with different interlocutors from different sites.
  • Development of the production process of acidic trichloroisocyanuric and acidic Sodium Dichloroisocyanuric from laboratory up to industrial.
  • Monitoring and control of the manufacturing process of Sodium hypochlorite (50°), hydrochloric acid (32%) and caustic soda (50%).
  • Control of all the laboratory analyses necessary for the quality control of the various finished products.
EngineeringAutoCADProcess Control & SafetyProcess Simulation

Emco (engineering, management & contracting)

Graduation project

Feb 2020Jul 2020 · 5 mos · Tunisia

  • Simulation of a central production facility (CPF) using the Hysys software and sizing a three-phase separator basic to the GPSA standards.
  • General study of the primary treatment of well production effluents.
  • Characterization of production effluents using PVTsim software.
  • Simulation of an effluent treatment plant in order to obtain natural gas and crude oil according to the appropriate
  • Standards using Hysys software.
  • Sizing a three-phase separator basic to the GPSA standards.
Microsoft Excel

Sotulub

Engineering Trainee

Aug 2019Sep 2019 · 1 mo · Bizerte, Tunisia

  • Production Department:
  • Optimization and improvement of the different parameters affecting the regeneration of used oils.
  • Quality Control of the final products.
  • Optimization and improvement of various parameters affecting the regeneration of waste oils.
  • Economic study on the furnace to reduce thermal losses.
  • Solve various problems with gas mixtures, heat exchangers and thermodynamics using EXEL and Aspen HYSYS.
  • Safety precautions within SOTULUB .
Microsoft Excel

Wkw.automotive

Engineering Trainee

Jun 2019Jul 2019 · 1 mo · Bizerte, Tunisia

  • Quality Department
  • Applies KPI and leads dashboard.
  • Manages and validates the quality reports (internal, external).
  • Conception of the statistical process control (SPC).
  • Analysis of measurement system (R§R Study).
  • Study of the process capability.
  • Metrology: Control of the Cayence machine and calibration.
Microsoft Excel

Les ciments de bizerte

Engineering Trainee

Jul 2018Aug 2018 · 1 mo · Bizerte, Tunisia

  • Process departement
  • Cement production process (Detailed process).
  • Cement chemistry: See the different analyses in the laboratory.
  • Material balance on the reactor (Task performed).
Microsoft Excel

Education

National Engineering School of Gabes

Chemical-Process Engineer — Chemical-Process Engineering

Jan 2016Jan 2020

Preparatory Classes for Engineering Studies IPEIB

Studies in engineering science and technology — chemistry and Physics

Jan 2013Present

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