Ajay Rawat

Operations Associate

Kollam, Kerala, India13 yrs 10 mos experience

Key Highlights

  • Improved equipment availability from 82% to 90%
  • Reduced breakdown frequency by 30% using RCA
  • Administered ₹5 Crore annual maintenance budget with 12% optimization
Stackforce AI infers this person is a seasoned professional in Asset and Fleet Management within the Mining and Infrastructure sectors.

Contact

Skills

Core Skills

Maintenance ManagementAsset Management

Other Skills

LubricationMaintenanceServices MarketingFuel ManagementCost ControlWorkshop ManagementPlant OperationsManufacturing OperationsMiningCollaborative Problem SolvingAfter-SalesAutomotiveCustomer SatisfactionCustomer Satisfaction (CSAT)Warranties

About

With over 12 years of progressive experience in Plant & Machinery management across mining, infrastructure, and EPC projects, I specialize in asset optimization, maintenance strategy, and fleet performance improvement. Currently working with Starax Minerals India Pvt Ltd, I manage and oversee a fleet of 150+ heavy earthmoving and mining equipment with an asset value exceeding ₹98 Crore. My core expertise lies in improving equipment reliability, reducing operational costs, and driving structured preventive maintenance systems. Key highlights of my experience include: • Improved equipment availability from 82% to 90% through preventive and predictive maintenance planning • Reduced breakdown frequency by 30% using root cause analysis (RCA) and condition monitoring • Administered ₹5 Crore annual maintenance budget with 12% cost optimization • Implemented diesel theft monitoring and fuel tracking system leading to 15% reduction in fuel consumption • Led and supervised 150+ technicians and maintenance personnel across multiple project sites I bring strong exposure to heavy earthmoving machinery (HEMM), mining dumpers, loaders, dozers, excavators, crushers, and conveyor systems. I am experienced in SAP-MM, ERP systems, diagnostic tools, and maintenance reporting dashboards. My professional focus is on transitioning into strategic corporate roles in Asset Management, Equipment Planning, Reliability Engineering, and Maintenance Strategy where I can contribute to operational excellence and long-term asset value enhancement. I am open to connecting with professionals and organizations in mining, infrastructure, EPC, and heavy equipment sectors.

Experience

13 yrs 10 mos
Total Experience
2 yrs 11 mos
Average Tenure
2 yrs 11 mos
Current Experience

Lsr infracon pvt ltd

Manager-Plant and Machinery

Jun 2023Present · 2 yrs 11 mos · Kholam · On-site

  • Equipment Maintenance: Ensuring proper functioning of all mechanical equipment within the plant, including regular inspection, troubleshooting, and repair of machinery such as pumps, compressors, conveyors, boilers, turbines, and other industrial equipment.
  • Preventive Maintenance: Developing and implementing preventive maintenance schedules to minimize downtime and maximize equipment reliability. This includes planning maintenance activities, conducting routine inspections, and identifying potential issues before they escalate into major problems.
  • Equipment Upgrades and Modifications: Evaluating equipment performance and recommending upgrades or modifications to enhance efficiency, productivity, and safety. This may involve collaborating with engineers, technicians, and vendors to implement changes.
  • Spare Parts Management: Maintaining an inventory of spare parts and ensuring availability of critical components to support maintenance activities and minimize equipment downtime.
  • Safety Compliance: Ensuring compliance with safety regulations and standards by conducting safety audits, implementing safety protocols, and providing training to personnel on safe operation and maintenance practices.
  • Budgeting and Cost Control: Developing and managing departmental budgets, monitoring expenses, and identifying cost-saving opportunities while maintaining operational effectiveness.
  • Documentation and Reporting: Keeping detailed records of maintenance activities, equipment performance, and repairs conducted. Generating reports to track key performance indicators, downtime metrics, and maintenance costs.
  • Team Leadership: Supervising a team of technicians and mechanics, providing guidance, training, and performance feedback to ensure efficient operation of the department.
  • Vendor Management: Liaising with equipment suppliers and service providers to procure parts, schedule maintenance services, and negotiate contracts for equipment purchases or repairs
LubricationMaintenanceMaintenance ManagementAsset Management

Kcc infra private limited

Assistant Manager Plant and Mechinery

Nov 2022Jun 2023 · 7 mos · Manipur, India

LubricationServices Marketing

Shivalaya construction company private limited

Senior Engineer

Feb 2020Nov 2022 · 2 yrs 9 mos · Manipur, India

LubricationServices Marketing

Swarn jyanti construction private limited

Mechanical Engineer

Dec 2018Dec 2020 · 2 yrs · Rishikesh

LubricationMaintenance

Dilip buildcon limited

Junior Engineer

May 2012Oct 2018 · 6 yrs 5 mos · Gwalior Area, India

  • 1. Handling Operation & Maintenance activity at the site.
  • 2. To keep close monitoring of all machines like – Loaders, Tippers, Excavators, Dozers, Pavers, Backhoe Loaders, Hydras, Rock Breakers, Tower lights, Multi Axle Trailers, Tractors, Generators, Compressor, Cranes, DG sets etc) used at site location.
  • 3. Maintain Records of errors and breakdown of Machines at the site.
  • 4. Scheduling & executing of preventive maintenance of all the machinery available at site.
  • 5. Detection and rectification of the system breakdown.
  • 6. Coordinate with other teams and department for smooth operations of the site.
  • 7. Carryout final quality check of work done.
  • 8. Prepare purchasing procedures to acquire spare parts and follow ups so as not to delay any ongoing repairs.
  • 9. Handling service and maintenance record for various construction equipment, vehicle and machinery available at workshop and at site location.
  • 10. Raising indent for various machine parts required for at workshop.
LubricationMaintenance

Education

Uttrakhand Technical University, Dehradun

Bachelor of Engineering - BE — Mechanical Engineering

Jul 2006Aug 2010

Kendriya Vidyalaya

Kendriya Vidyalaya

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