May 2019 – Oct 2019 · 5 mos · Hyderabad, Telangana, India

• Created Condition of Supply orders by incorporating FSDA (Full size determinate assembly) concept with the Design Changes and accounting the Machining Tolerances for the Main torsional Box Ribs of the 737 Max Vertical fin.
• Mediated between Quality team and Suppliers to resolve detail part quality related issues through 8D and CAPA methodologies.
• Harmonized 34 Extrusion profiles to be replaced for Sheet metal parts by understanding the fit form function and justified using cost and producibility analysis.
• Developed block models in SAP to trigger Automatic Assembly level First Article Inspection (AFAI) for detail parts undergoing revision change and whenever a part is added from a new supplier.

May 2018 – Jun 2018 · 1 mo · Chennai, Tamil Nadu, India

• Designed a fully Automated and system-driven process for a Defect-free Preloading operation of Axle assembly using Poka-Yoke Tool.
• Improved the efficiency of the Washing Machine system (used for cleaning Machined parts) to prevent bottlenecks by tackling the incoming array of parts and prioritizing them based on their arrival and wait times.
• Achieved 25% Improvement in overall Tonnage per meter score by redesigning the shopfloor layout for efficient operation using 5S Principles.