Tushar Chauhan

Software Engineer

San Francisco, California, United States13 yrs 1 mo experience

Most Likely To SwitchHighly Stable

Key Highlights

Expert in advanced packaging and thermal-mechanical modeling.
Strong background in mechanical design and materials science.
Proven ability to bridge theory and real-world engineering challenges.

Stackforce AI infers this person is a Semiconductor Engineering expert with a focus on mechanical design and thermal management.

Contact

Skills

Core Skills

Electronics PackagingThermal Management

Other Skills

Modeling and SimulationMechanical EngineeringDesignResearchSimulationANSYSMatlabFracture AnalysisEngineeringDesign OptimizationManufacturingProject ManagementProject EngineeringPower PlantsPTC Creo

About

I’m an engineer who loves tackling hard problems—especially those that require deep technical understanding, creativity, and collaboration across disciplines. Over the years, I’ve grown into a Senior Staff Engineer role where I focus on advanced packaging, thermal‑mechanical modeling, and system‑level performance for cutting‑edge semiconductor platforms. I’m passionate about translating complex physics and simulation data into practical engineering decisions. Whether I’m analyzing thermal behavior under diverse operating conditions, building detailed models to predict component reliability, or optimizing package architectures, I aim to bridge the gap between theory and real‑world product challenges. I thrive at the intersection of mechanical design, materials science, and system engineering—working with cross‑functional teams to ensure products are robust, reliable, and ready for high‑volume deployment. Outside the engineering world, you’ll often find me hiking, exploring the night sky, or playing a competitive game of soccer. These activities remind me of the curiosity and discipline that fuel both great engineering and great adventures.

Experience

13 yrs 1 mo

Total Experience

3 yrs 3 mos

Average Tenure

4 yrs 9 mos

Current Experience

Marvell technology

3 roles

Principal Engineer

Promoted

May 2026 – Present · 0 mo

Senior Staff Engineer (Electronics Packaging)

Promoted

May 2023 – May 2026 · 3 yrs

Thermal ManagementModeling and SimulationElectronics PackagingMechanical EngineeringDesign

Staff Engineer, Electronic Packaging Engineering

Jul 2021 – Apr 2023 · 1 yr 9 mos

1. Driving development of innovative mechanical design supporting prototyping, performing structural analysis on wide variety of complex electronic packages and modules
2. Developing and performing simulations (thermal, mechanical, thermo-mechanical, warpage, chip package interaction, solder joint reliability), tooling and fixtures for products including advanced CMOS nodes, silicon photonics devices, and emerging packaging technologies

Thermal ManagementModeling and SimulationElectronics PackagingMechanical EngineeringDesign

Inphi corporation

Intern as Elecronic Packaging Engineer, Mechanical Simulation

Jun 2020 – Jan 2021 · 7 mos

The university of texas at arlington

Graduate Research Assistant

Jan 2018 – May 2021 · 3 yrs 4 mos · Arlington, TX, USA

Mechanical reliability of Electronic Packaging
Thermal management of Data Centers using immersion cooling
Material Characterization for Electronic Package Components

Ge

Mechanical Design engineer

Aug 2015 – Jul 2016 · 11 mos · Vadoadara

Technically optimized and standardize existing design of generator components to be used globally.
Interacted with different unit(s) to validate design and process to reduces project execution time by 20% and cost by 17%.
Did Pro-E parametric model and drawing Standardization to reduced project design hours by 50%

Alstom power

2 roles

Mechanical Design Engineer

Jun 2013 – Aug 2015 · 2 yrs 2 mos · Vadodara Area, India

Designed & developed all types of Hydro Generators, Turbines and MIV with in-house and off shore technology for new, service and rehabilitation jobs.
Did design analysis using Finite element method.
Developed a tendering checklist to define the scope of the project for product engineering department at the tendering level for better planning of the work and consequently smooth project execution. Reduced project lead time by 10%.
Designed the special water and humidity proof cover for 33-ton hydro generator wounded segment during transportation to remove malfunctioning risk.
Played a key role in the conceptual design, design analysis & detailed engineering.
Provide technical support to project life cycle for manufacturing of the component.
Delegated work assignment for the team members with agreement of tender and actual execution team.
Conducted Design Review with other functions for validation of the design in terms of manufacturability and lowered cost by 20%.

Detail Design Engineer

Jul 2011 – Jun 2013 · 1 yr 11 mos · Vadodara Area, India

3D Modeling, Assembly and Drafting of various components of hydro turbines & Generators through application of design software Pro-E & AutoCAD.
Promoted as a manufacturing drawing checker, reduced late detection cost up to 40%
Prepared Casting & Forging proof machining drawings with quality Sheet

Waterman industries pvt ltd.

Trainee Engineer

Jun 2010 – Jul 2010 · 1 mo

Prepared Cause and effect diagrams for the failures of pump components and winding failures.
Developed layout of the plant and elevation of the quality standard of work of the workers.
Carried out various operations on CNC, Impeller balancing machines and lath machines.