Mar 2023 – Jul 2025 · 2 yrs 4 mos · Chennai Area, India

• Understand Refrigerator Product design & oversee the quality control process for production operations, ensuring compliance with quality standards and regulations.
• Conduct regular audits [CTQ, Process patrol, PL adherence, ESD & EOS] and IMQS systems to identify areas for improvement and implement corrective actions.
• Analyze data and generate reports on quality performance, highlighting areas of improvement and recommending solutions.
• Defined clear process defect targets as per HQ requirement and driven team to achieve it on Daily weekly & monthly basis.
• Collaborate with cross- functional team to address quality issues and implement appropriate improvements and countermeasures using 8D & 7 QC tools.
• Develop yearly strategy to increase yield by decreasing scrap rate.
• Work along with development team during PRA & SRA phase to stabilize process for smooth launch of new product.
• Maintained positive customer relations by Correlating field defect with in-house process defect and solving worst defects using DMAIC.
• Mentored team members to enhance professional development and accountability in workplace by fostering a culture of continuous improvement and innovation.

Mar 2018 – Mar 2023 · 5 yrs · Chennai Area, India

• Process quality engineer for Press shop, Thermoforming, Injection molding & Eps
• Responsible for defect reduction activities in refrigerator production line through continuous improvements of process and providing counter measures
• Controlling the process output using statistical tools (SPC)
• Understand Product design & to sustain product quality standard as per customer requirement
• Daily verification of CTQ's & line patrol activity to ensure quality adherence in all process
• Escalating process non conformances and follow up to closure from concern PIC
• Preparing Internal process quality daily report using 7 QC tools
• Involved in daily & weekly review to improve yield rate by initiating innovative improvements
• Preparing Standard Inspection Procedure (SIP) and train quality standards to line inspectors
• Measuring Equipment control & calibration management
• Master data management in GMES (Global manufacturing Execution system)
• Responsible for sustaining 5S in all process stations
• RTY, Fool proof,E-Pass & G-Map management

Jun 2016 – Mar 2018 · 1 yr 9 mos · SRIPERUMADUR, KANCIPURAM

• Review all the product quality aspects like manufacturing methods and process specifications.
• First part approval and periodic inspection as per quality standards.
• Supervise sampling inspection of press shop, injection molding and welding parts
• Preparation if sampling inspection report and PPAP documentation.
• Periodic monitoring of POKA YOKE stages and verify its efficiency.
• Periodic review of FMEA & Control plan as per plan in assistance with CFT team
• Trained and mentored technicians on quality control processes and procedures.
• Prepared and presented quality report to management, highlighting areas of improvement and recommending solutions.
• Field return part analysis and implementing appropriate countermeasures in process to reduce market defect PPM.

Jun 2015 – Jun 2016 · 1 yr · SRIPERUMADUR, KANCIPURAM