Jun 2025 – Present · 1 yr

• Coordinating advanced non-linear hyperelastic seal simulations utilizing both implicit and explicit finite element solvers.
• Leading acoustic analysis of connector assemblies through the implementation of the Boundary Element Method (BEM).

Nov 2023 – Present · 2 yrs 7 mos

• Led complex non-linear FEA for connectors, terminals, and EV charge inlets, sealing components for ensuring functionality of component according to LV214 AND USCAR STANDARDS. Led silver-plating performance studies and standardized simulation methods, improving design accuracy and efficiency through test correlation, mechanical analysis, and cross-functional collaboration. Managed project workflows, facilitated clear communication with stakeholders, and aligned priorities across design, validation, and engineering teams to ensure timely, high-quality project execution and improved product performance. Spear heading a team on thermal ageing of sealing components. Conducted advanced non-linear hyper-elastic seal simulations using both implicit and explicit FEA solvers. Leading acoustic analysis of connector assemblies using the Boundary Element Method (BEM) using LS-DYNA.

Nov 2023 – Jun 2025 · 1 yr 7 mos

• 1. Advanced Non-Linear FEA & Virtual Validation: Spearhead high-fidelity non-linear simulations for EV charge inlets, high-voltage connectors, and terminals, ensuring structural integrity and performance under extreme mechanical loads.
• 2. Predictive Material Modeling: Conducted extensive characterization of thermoplastic polymers (PBT, PA6, PA66) and glass-reinforced composites to bridge the gap between material science and predictive structural behavior.
• 3. Precision Engineering Metrics: Quantified critical performance indicators, including insertion/retention forces and contact normal forces for terminal lamellas, to optimize electrical connectivity and mechanical reliability.
• 4. Advanced Surface Science & Durability: Led a specialized silver-plating study for terminals, analyzing the intersection of plating parameters, contact resistance, and long-term wear durability.
• 5. Digital Twin & Correlation Studies: Executed rigorous test-to-simulation correlation by validating FEA color plot data against CT-scan dimensional reports and performing reverse engineering on STL files for design fidelity.
• 6. Process Standardization: Developed and institutionalized standardized simulation methodologies, increasing R&D efficiency and ensuring cross-functional consistency in data reporting.
• 7. Cross-Functional Design Optimization: Partnered with Global Design and Validation teams to translate simulation insights into actionable product enhancements and design-for-manufacturing (DfM) improvements.