Mohammed Ihsan

Operations Associate

Sharjah, United Arab Emirates7 yrs experience

Key Highlights

400% production capacity improvement through redesign
30% operational efficiency improvement achieved
₹360M+ revenue impact from transformation initiatives

Stackforce AI infers this person is a Manufacturing Operations Expert with a focus on Lean and Industrial Engineering.

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Skills

Core Skills

Operations ManagementProcess Optimization (manufacturing)Project ManagementLean ManufacturingIndustrial EngineeringManufacturing Process Improvement

Other Skills

AutoCADCATIAKPI Development & Performance ManagementERP / PMS ImplementationOrganizational DevelopmentBusiness Process ImprovementConstructionConstruction ManagementNegotiationEnglishChange ManagementJiraProgram ManagementTeam LeadershipProject Planning

About

Operations & Industrial Engineering professional with 8+ years of experience in manufacturing transformation, production system redesign, and end-to-end operational optimization. I specialize in improving industrial performance through Lean Manufacturing, Facility Optimization, Production System Engineering, and ERP/PMS implementation, enabling organizations to move from unstructured operations to data-driven, KPI-controlled systems. My experience spans manufacturing, FMCG, and industrial production environments, where I have led large-scale operational restructuring initiatives focused on efficiency, productivity, and cost optimization. Key Achievements: • 400% production capacity improvement through system and layout redesign • 30% operational efficiency improvement using industrial engineering methods • ₹360M+ revenue impact through project execution and transformation initiatives I have led multiple end-to-end transformation projects involving: > Manufacturing system redesign and facility optimization > ERP/PMS implementation for production, inventory, and maintenance control > KPI-based operational governance systems > Workflow restructuring and process reengineering Currently based in UAE (Visit Visa) and available for immediate joining opportunities in Operations Management, Industrial Engineering, and Manufacturing Optimization roles.

Experience

7 yrs

Total Experience

Average Tenure

Current Experience

Scaleup mission strategy consulting firm

Operations Manager

Aug 2024 – Apr 2026 · 1 yr 8 mos · Kozhikode, Kerala, India · Hybrid

Led cross-industry operations transformation projects across manufacturing and FMCG sectors with focus on system restructuring and operational performance improvement.
>> Led operations diagnostics, gap analysis, and process mapping for transformation initiatives
>> Implemented enterprise PMS integrating production, inventory, logistics, maintenance, and quality systems
>> Developed operational control frameworks for production tracking and inventory management
>> Re-engineered organizational structure, workflows, and reporting hierarchy
>> Established KPI-driven daily operational governance system

Operations ManagementProcess Optimization (Manufacturing)

Hosten aluminium system

Project Manager

Apr 2021 – Jul 2024 · 3 yrs 3 mos · Kerala, India

Led manufacturing transformation and production system optimization for an underperforming industrial facility.
>> Redesigned factory layout, production flow, and material handling systems
>> Implemented PMS covering production planning, inventory control, and maintenance scheduling
>> Developed SOP framework and standardized inventory control system
>> Optimized manpower allocation and machine utilization across production units
Impact:
>> 400% increase in production capacity
>> Revenue growth: $0.72M → $2.87M

Project ManagementLean Manufacturing

Deccan hydraulics pvt ltd

Industrial Engineer

Feb 2019 – Jul 2021 · 2 yrs 5 mos · Greater Bengaluru Area

Led facility optimization and production system redesign through industrial engineering methods and simulation-based analysis.
>> Executed commissioning of flexible production Unit 5 through facility restructuring and relocation of production areas
>> Designed optimized plant layouts using CRAFT methodology
>> Developed 2D & 3D layouts using AutoCAD and CATIA for production planning
>> Conducted material flow analysis using 634 relationship mapping
>> Performed time studies and bottleneck analysis across production lines
>> Developed Arena Simulation model for validation of production improvements
>> Optimized inventory storage and material handling systems
Impact:
>> 30% operational efficiency improvement
>> 20% throughput increase