Alessandro Rodolfo de Paula

CEO

Jacareí, São Paulo, Brazil25 yrs 2 mos experience
Most Likely To SwitchHighly Stable

Key Highlights

  • Over 25 years in aerospace manufacturing leadership.
  • Expert in airworthiness certification and product development.
  • Proven track record in cross-functional team management.
Stackforce AI infers this person is a seasoned Aerospace Manufacturing Engineering Manager with extensive experience in product development and compliance.

Contact

Skills

Core Skills

Manufacturing EngineeringProject ManagementEngineering ManagementTechnical PublicationsProduct Development

Other Skills

Cross-functional Team LeadershipIntegrated Product Development (IPD)Program ManagementQuality, reliability & complianceProductivity, cost & continuous improvementNPI ManagementProcess ValidationCapacity PlanningContinuous ImprovementStakeholder ManagementEngineering GovernanceQualification & StandardsTalent Acquisition & Capability BuildingMetallic Materials / MetallurgyHeat Treatment

About

Senior Manufacturing Engineering Manager with 25+ years in aviation/aerospace, helping turn complex, safety-critical requirements into reliable products and scalable processes. My career has been built at the intersection of engineering rigor and execution, delivering results across Landing Gear and Hydraulic components—from development and certification through entry-into-service and aftersales support. I bring a rare combination of strengths: product development leadership, project engineering, airworthiness certification, and customer-facing problem solving. I’ve led multidisciplinary teams (materials, technical publications, hydraulic systems, structural, design and configuration control engineers included), managed design and development programs, and driven structured project execution—aligning tasks, priorities, resources, deliverables, schedules, and budgets to keep teams focused and outcomes predictable. What people value most in my leadership is the way I build capability and consistency: I implement standard engineering methods (technical standards, requirements management, supplier selection, lessons learned, deliverables governance) and develop teams through the right talent mix, training, and an environment that sustains motivation and accountability. I’m a Materials Engineer (Metallurgy) with an MBA in Business Strategy, and I’m passionate about bringing clarity, discipline, and collaboration to the work that keeps aircraft safe and customers confident.

Experience

25 yrs 2 mos
Total Experience
12 yrs 10 mos
Average Tenure
25 yrs 1 mo
Current Experience

Embraer

7 roles

Sr. Manufacturing Engineering Manager - LG/Hydr. components & Airborne Electronics and Radars

May 2025Present · 1 yr · On-site

  • Strategy, leadership & technical governance
  • Lead Manufacturing Engineering teams (process, industrialization, tooling, methods, and sustainment), ensuring execution of the industrial plan and continuous advancement of technical maturity.
  • Established engineering governance to prioritize demands (NPI, improvement initiatives, and sustainment), reducing rework and accelerating technical decisions.
  • Industrialization / NPI / ramp-up
  • Led industrialization of new products and engineering changes (ECR/ECO), from DFM/DFA through process validation, reducing ramp-up time.
  • Implemented capacity and production plans (layout, standard work), increasing throughput and reducing bottlenecks.
  • Quality, reliability & compliance (high criticality)
  • Ensured adherence to regulatory and customer requirements, reducing recurring nonconformities.
  • Strengthened PFMEA/Control Plans and capability analyses, improving process stability and reducing variation in critical operations.
  • Supported internal/external audits and action plans (8D/RCFA), sustaining compliance and preventing quality escapes.
  • Productivity, cost & continuous improvement
  • Delivered Lean initiatives (VSM, Kaizen, standard work, SMED, 5S, visual management), reducing lead time and unit cost.
  • Optimized tooling/fixtures and assembly/inspection methods, improving productivity and ergonomics while reducing rework and waste.
  • Drove make-or-buy and process rationalization actions, delivering annualized savings.
  • Supply chain & suppliers (if applicable)
  • Qualified/developed suppliers and outsourced processes (special processes, machining, treatments), improving OTD and incoming quality.
  • Mitigated supply risks (capacity constraints, obsolescence, single-source dependencies), ensuring operational continuity and delivery stability.
  • Line sustainment / executive-level troubleshooting
  • Led high-impact production troubleshooting on critical items, driving root-cause analysis and containment, reducing scrap and increasing yield.
Cross-functional Team LeadershipIntegrated Product Development (IPD)Program ManagementQuality, reliability & complianceProductivity, cost & continuous improvementManufacturing Engineering+1

Sr. Manufacturing Engineering Manager - Landing gears and Hydraulic components

Promoted

Jan 2023Present · 3 yrs 4 mos · On-site

  • Strategy, leadership & technical governance
  • Lead Manufacturing Engineering teams (process, industrialization, tooling, methods, and sustainment), ensuring execution of the industrial plan and continuous advancement of technical maturity.
  • Established engineering governance to prioritize demands (NPI, improvement initiatives, and sustainment), reducing rework and accelerating technical decisions.
  • Industrialization / NPI / ramp-up
  • Led industrialization of new products and engineering changes (ECR/ECO), from DFM/DFA through process validation, reducing ramp-up time.
  • Implemented capacity and production plans (layout, standard work), increasing throughput and reducing bottlenecks.
  • Quality, reliability & compliance (high criticality)
  • Ensured adherence to regulatory and customer requirements, reducing recurring nonconformities.
  • Strengthened PFMEA/Control Plans and capability analyses, improving process stability and reducing variation in critical operations.
  • Supported internal/external audits and action plans (8D/RCFA), sustaining compliance and preventing quality escapes.
  • Productivity, cost & continuous improvement
  • Delivered Lean initiatives (VSM, Kaizen, standard work, SMED, 5S, visual management), reducing lead time and unit cost.
  • Optimized tooling/fixtures and assembly/inspection methods, improving productivity and ergonomics while reducing rework and waste.
  • Drove make-or-buy and process rationalization actions, delivering annualized savings.
  • Supply chain & suppliers (if applicable)
  • Qualified/developed suppliers and outsourced processes (special processes, machining, treatments), improving OTD and incoming quality.
  • Mitigated supply risks (capacity constraints, obsolescence, single-source dependencies), ensuring operational continuity and delivery stability.
  • Line sustainment / executive-level troubleshooting
  • Led high-impact production troubleshooting on critical items, driving root-cause analysis and containment, reducing scrap and increasing yield.
Continuous Improvement

Materials Engineering and Technical Publications Supervisor

Dec 2019Dec 2022 · 3 yrs · On-site

Materials Engineering/Tech. Pubs. Supervisor and Embraer E2 Landing Gears Project Develop. Manager

May 2013Dec 2019 · 6 yrs 7 mos · On-site

  • Embraer E2 Landing Gears Development Project Manager:
  • Led a cross-functional team (Project, Structures & Materials, Hydraulics/Mechanical Systems, Tech Pubs, Configuration, Manufacturing, Quality) to develop E2 landing gears, improving product maturity and integration.
  • Governed scope, requirements, schedule, cost, quality, risks, and maturity to drive predictable execution and stakeholder alignment.
  • Orchestrated interfaces across engineering/manufacturing/quality to reduce late changes and rework
  • Materials Engineering and Tech. Pubs Supervisor:
  • Managed the annual budget and investment plan (CAPEX/OPEX) for the department (Materials + Technical Publications) to ensure financial execution and technical prioritization resulting in governance and delivery of the annual plan.
  • Defined and drove the department’s R&D roadmap to advance materials capabilities and technical documentation practices resulting in increased technology readiness and stronger product lifecycle support.
  • Recruited, developed, and coached talent (selection, onboarding, people development) to strengthen team capability resulting in higher technical autonomy and improved delivery quality.
  • Implemented knowledge management practices (workshops, lessons learned, best practices) to standardize methods and reduce variability improving consistency and speed of problem-solving.
  • Coordinated Materials Engineering and Technical Publications activities for landing gear and hydraulic components to support multiple programs (including KC390, Embraer legacy fleet, and an external customer—Sikorsky S-92) resulting in sustained technical support across development and in-service phases.
Program ManagementProject ManagementStakeholder ManagementIntegrated Product Development (IPD)Cross-functional Team Leadership

Materials Engineering, Configuration Control Management and Technical Publications Supervisor

Promoted

Apr 2008May 2013 · 5 yrs 1 mo · On-site

  • Materials Engineering, Configuration Control Management & Technical Publications Supervisor)
  • #Multi-discipline Engineering Leader | Configuration Governance | R&D Portfolio | Technical Publications | Aircraft Systems (Landing Gear & Hydraulics)
  • Led a multi-disciplinary team across Materials Engineering, Configuration Control and Technical Publications to support landing gear and hydraulic systems development delivering reliable technical governance across multiple aircraft programs (Phenom 100/300, KC-390 and legacy platforms).
  • Owned the department’s annual operating budget and investment plan (OPEX/CAPEX) to secure funding, prioritization and execution discipline resulting in predictable delivery and stronger alignment to strategic engineering roadmaps.
  • Directed the R&D pipeline to develop methods, standards and technical solutions in materials/configuration domains driving improved engineering maturity and decision robustness.
  • Built and scaled technical capability by recruiting, onboarding and developing talent through workshops, best-practice standardization and a structured Lessons Learned system increasing knowledge retention and consistency of outputs.
  • Enabled cross-functional execution by coordinating work planning, prioritization and task distribution across concurrent program demands improving responsiveness, quality and on-time delivery to internal stakeholders and external customers (EMB110, EMB120, ERJ145, EMBRAER170/175/190, AMX, EMB312, EMB314, PHENOM 100, PHENOM 300, KC390 and Sikorsky Helicopter S-92).
Engineering GovernanceQualification & StandardsTalent Acquisition & Capability BuildingMetallic Materials / MetallurgyHeat TreatmentEngineering Management

Technical Publications Engineering Supervisor

Apr 2004Apr 2008 · 4 yrs · On-site

  • Technical Publications Engineering Supervisor
  • Led an 8-person Technical Publications team (landing gear and hydraulic components) to plan and allocate documentation activities across the product development lifecycle, resulting in on-time deliverables aligned with program milestones (EMB110, EMB120, ERJ145, E170/175/190, AMX, EMB312, EMB314, Phenom 100/300, and Sikorsky S-92).
  • Coordinated 5 subcontractors (Technical Publications and GSE—Ground Support Equipment) to integrate scope, schedule, and quality of outsourced deliverables, resulting in improved predictability and compliance.
  • Managed the department’s annual investment plan to prioritize initiatives and track execution (CAPEX/OPEX), resulting in optimized resource allocation and sustained delivery capacity.
  • Strengthened organizational capability to expand technical coverage and standardize ways of working (recruitment/selection + workshops + lessons learned + best practices), resulting in improved publication quality and consistency.
  • Represented the function in Design Reviews to discuss Technical Publications issues and align technical solutions with Engineering and key stakeholders, resulting in mitigated documentation/support risks for the product.
LeadershipScope ManagementSupplier ManagementBudget ManagementTechnical Publications

Product Development Engineer (ATA 32 – Landing Gear & Hydraulics)

Mar 2001Apr 2004 · 3 yrs 1 mo · On-site

  • Product Development Engineer (ATA 32 – Landing Gear & Hydraulics)
  • Owned the creation and continuous update of ATA Chapter 32 maintenance procedures, integrating CMM/AMM/SB/AIPC content per ATA100/ATA2200, ensuring compliance, clarity, and operator readiness across Embraer (E170/175/190, ERJ145, EMB120/312/314) and Sikorsky S 92 platforms.
  • Developed and maintained maintainability reports for landing gear and hydraulic components, defining scheduled vs. unscheduled maintenance tasks to support MSG 3 decisions and improve maintenance planning.
  • Represented Engineering in MSG 3 Steering Group and customer/operator forums, aligning maintenance program requirements with operational constraints and driving closure on technical actions across stakeholders.
  • Defined GSE requirements during development and coordinated GSE sub tiers, ensuring tooling/spec compliance and on time availability for entry into service and ongoing maintenance execution.
  • Coordinated Technical Publications sub tiers and assessed engineering change impacts (drawings, ATPs, production scripts), accelerating incorporation into field documentation and strengthening configuration control.
  • Highlights: AOG technical support for landing gear/hydraulics, enabling rapid aircraft return-to-service.
AirworthinessATA 100ATA 2200MSG 3MaintainabilityProduct Development

Ericsson

Process Development Engineer (NPI / Industrialization)

Feb 2001Oct 2001 · 8 mos · São José dos Campos, São Paulo, Brazil · On-site

  • Process Development Engineer (NPI / Industrialization)
  • Key Responsibilities & Achievements:
  • Led the localization of imported raw materials for new product launches by developing and qualifying domestic suppliers, resulting in reduced supply risk and improved competitiveness.
  • Designed, validated, and stabilized assembly and manufacturing processes for new components (process flow, parameters, work instructions, and shop-floor tryouts), enabling faster ramp-up, capability achievement, and productivity improvement.
  • Developed inspection plans and acceptance criteria for new components and raw materials to ensure compliance and prevent quality escapes, reducing scrap/rework and internal/external nonconformities during launch.
  • Coordinated manufacturing progress and delivery performance of sub-tier suppliers to ensure technical compliance and on-time execution, improving and reducing disruptions due to delays or quality deviations.
  • Diagnosed and resolved technical issues arising from sub-tier suppliers and shop-floor launches using root-cause analysis and corrective actions, reducing resolution time and avoiding downtime/cost impacts.
  • Adapted and standardized headquarters manufacturing standards for the local plant environment (Portuguese documentation and practical implementation), increasing operational adherence and reducing execution variability.
NPI Management

Education

UFSCar - Alumni

Bachelor of Applied Science - BASc — Materials Engineering

Jan 1995Jan 1999

EAESP/FGV - ESCOLA DE ADMINISTRAÇÃO DE EMPRESAS DE SÃO PAULO

CEAG - CURSO DE ADMINISTRAÇÃO DE EMPRESAS PARA GRADUADOS

Jan 2003Jan 2005

UNIVERSIDADE DE SÃO PAULO - USP

MBA - GESTÃO ESTRATÉGICA DE NEGÓCIOS — Administração

Jan 2013Jan 2014

Fundação Vanzolini - USP

Project Management

Jan 2001Jan 2002

Universidade de Taubaté

MBA - Manufacturing Management

Jan 2008Jan 2009

ETEP - Escola Ténica Prof. Everardo Passos

Mechanical technician

Jan 1989Jan 1993

EAESP/FGV - ESCOLA DE ADMINISTRAÇÃO DE EMPRESAS DE SÃO PAULO

CEAG - CURSO DE ADMINISTRAÇÃO DE EMPRESAS PARA GRADUADOS

Jan 2003Jan 2005

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