Bobby Varughese

Software Engineer

Tilburg, North Brabant, Netherlands6 yrs 2 mos experience

Most Likely To SwitchHighly Stable

Key Highlights

Expert in capacity analysis and workflow optimization.
Proficient in advanced data analytics and simulation tools.
Certified Six Sigma Green Belt with proven process improvement.

Stackforce AI infers this person is a Manufacturing and Data Analytics expert focused on operational efficiency.

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Skills

Core Skills

Manufacturing EngineeringProject ManagementData AnalysisPythonManufacturing Operations

Other Skills

Discrete Event SimulationManufacturingAutodesk InventorNavisworksOptimizationAutoCADFactory DesignMicrosoft Power BIPython (Programming Language)SQLFlexsimMODAPTSstandard timeAnalytical SkillsSix Sigma

About

Sr. Industrial Engineer – EMEA Remanufacturing Specialize in Capacity Analysis, Line Balancing, MODAPTS Time Studies, FlexSim Simulations, Cost-Benefit Analysis, Labor Planning, and Dashboard Creation. Also experienced in Workflow Optimization, Continuous Improvement, Layout and Material Flow Planning, Lean Manufacturing, Ergonomics, and Cycle Time Reduction. Proficient in: Simulation & Time Study Tools: MODAPTS, FlexSim, Simio Data & Analytics: Python, SQL, Power BI, Excel, Minitab, Stat-Fit Engineering Tools: AutoCAD, Inventor, Navisworks, Visio Optimization & Programming: C++, CPLEX Certifications: Certified Six Sigma Green Belt Certified MODAPTS Green Belt Past Experience: Manufacturing Assembly Intern – Volvo Trucks Transport Flow Optimization Intern – Volvo Trucks Maintenance Executive – Keya Foods Education: M.S. in Industrial & Systems Engineering – University of Florida B.Tech in Mechanical Engineering – NIT Surat

Experience

6 yrs 2 mos

Total Experience

2 yrs

Average Tenure

3 yrs 4 mos

Current Experience

Tesla

3 roles

Senior Industrial Engineer - EMEA Remanufacturing

Jan 2026 – Present · 4 mos

Senior Industrial Engineer - General Assembly S/X & End of Line S/X

Promoted

May 2025 – Jan 2026 · 8 mos

Industrial Engineer - General Assembly S/X & End of Line S/X

Jan 2023 – May 2025 · 2 yrs 4 mos

Volvo trucks north america

2 roles

Manufacturing Engineering Intern (Powertrain Assembly)

May 2022 – Aug 2022 · 3 mos

-Analysed and Created a 2D layout for a new battery pack production line. Created 3D layout after the layout was finalised using Factory Design Utilities on Inventor.

Discrete Event SimulationManufacturingAutodesk InventorManufacturing EngineeringNavisworksOptimization+4

Transport Flow Optimization Intern

Jan 2022 – May 2022 · 4 mos

Cleaned outbound freight data from all warehouses to dealers using Python, by mining raw data from the SQL server. Used Multiple other data sources to clean freight data. Analysed the data. The dataset contained all outbound freights from the year 2019, and total shipments were 5 Million.
Extracted data from the WMS to add new dimensions to the dataset.
Created Dashboards for viewing Dealer-wise shipment details, and tracking CO2 emissions. Created SOP for data cleaning. Automated data cleaning process for retrieving the data from SQL and creating visualizations on Power BI.

Microsoft Power BIData AnalysisPython (Programming Language)SQLPython

Keya foods international pvt.ltd.

2 roles

Executive - Maintenance

Jul 2019 – Nov 2020 · 1 yr 4 mos

Implemented 5S in Maintenance workshop and set up standard operating procedures (SOPs) for preventive maintenance to reduce the breakdown time by 20%.
Aligned with the projects team for installation and commissioning of a new bottle capping & filling machine, using tools such as Gantt chart.
Tracked Mean time between failures (MTBF) & Mean time to repair (MTTR) to analyse breakdowns. identify the root cause for failures using 5 Why analysis.
Devised a cost improvement plan for reducing the power consumption by the air compressor by 5-8% on the total electricity bill with a payback period of 0.8 Years.
Increased the overall equipment effectiveness (OEE) of the Packing Machine from 65% to 76% by tracking unnecessary downtimes.

Manufacturing Operations