Ramesh Ranjan

CEO

Chennai, Tamil Nadu, India17 yrs 1 mo experience
Highly Stable

Key Highlights

  • 19 years of experience in the automotive industry.
  • Proficient in axle design and development.
  • Holder of seven patents in automotive engineering.
Stackforce AI infers this person is an Automotive Engineering expert with extensive experience in axle design and project management.

Contact

Skills

Core Skills

Axle DesignProject ManagementManufacturing Engineering

Other Skills

3D ModelingAPQPAgri. Driveline DesignAssembly LayoutAutoCADAutomobileAutomotiveBOM ManagementBudgetingBusiness RequirementsCADCATIACatiaChange ManagementCommunication

About

Engineering Professional with 19 Years of Experience in the Automotive Industry o Leadership & Management: Over 10 years in leadership roles, effectively coaching teams in product and process engineering. Skilled in problem-solving, conflict resolution, and driving quality and on-time delivery while enhancing team capabilities. o Technical Expertise: Proficient in commercial vehicle Axle design and development, with a strong focus on field and development issue resolution, production engineering, and new product development (NPD). Experienced in working with suppliers on forgings, castings, and machining, as well as leading product launches and tech reviews. o Analytical Skills: Demonstrated excellence in design calculations, GD&T, dimensional tolerance stack-up analysis, DFMEA, DFM, DFA, DVP&R and technical drawing maturity. o Manufacturing Knowledge: In-depth understanding of manufacturing and assembly processes, including SPM conceptualization and process design. Extensive knowledge of quality management systems (QMS) and core tools such as APQP, PPAP, FMEA, 8D, DOE, and DFSS. Green Belt certified and qualified as an IATF 16949 Internal Auditor. o Innovation & Patents: Holder of Seven patents across various regions, including three US/CN/BR/EP patents and four IN patents. o International Exposure: Completed three assignments at Meritor headquarters in North America (2014, 2017, 2018), enhancing global industry insights. o Personal Attributes: Recognized as a problem solver with a drive for success, agility in learning, a positive mindset, and excellent communication skills that foster team motivation.

Experience

17 yrs 1 mo
Total Experience
4 yrs 7 mos
Average Tenure
3 yrs 2 mos
Current Experience

Daimler india commercial vehicles

3 roles

Divisional Manager R&D - Axles & Prop Shaft

Promoted

Jan 2025Present · 1 yr 5 mos · On-site

  • Managing ‘Axles & Prop Shaft’ team-
  • o Responsible for project planning, managing resources and priorities for the Rear Axle, Front Axle, Tag Axle,
  • Pusher Axles (Lift Axle) & Prop Shaft.
  • o Field Issues & Development failures: Corrective action identification and implementation in the field and
  • series.

Divisional Manager - R&D: Rear Axle | Material Cost Saving - Chassis System

Feb 2024Jan 2025 · 11 mos · On-site

Divisional Manager - R&D Bharat Benz Axles & Steering

Apr 2023Feb 2024 · 10 mos · On-site

Meritor

3 roles

Team Leader - Engineering

Promoted

Dec 2018Nov 2020 · 1 yr 11 mos · Bengaluru, Karnataka, India

  • o Managing North America Axle & driveline engineering team (Team Size 7) & AQMS Leader (QC Team Size 8).
  • o Responsible for project planning, managing resources and priorities of the project for the NA Axle NPD, sustaining and driveline group
  • o Design review / Drawing quality check, responsible for project Quality and delivery on time.
  • o Optimize department throughput through proper planning, monitoring & effective utilization of resources.
  • o Accountable for the product group performance and customer satisfaction.
  • o Responsible for providing concept design, feasibility study, FEA support, detail design & DMO of Axles, driveline and its components.
  • o Review and finalize Detail design by FEA analysis iterations done by Simulation team, Design hand calculations, 2D/ 3D Tolerance stack up & Cad support from team.
  • o Develop Casting, Forging, hot/Cold forming design and support manufacturing by developing Assembly & exploded view layouts.
  • o Rapid support for Customer package model & installation drawing submission.
  • o Design support, query resolution for AAL mfg. site of all global design by coordinate with gear technology & all engineering groups.
  • o Investigation for field issues in Rear axle, identify root cause and Conclude Corrective Actions.
  • o Initiates & support the investigation of design options to reduce cost, weight to improve performance and manufacturability, to use DFSS tools for DMO projects.
  • o Work closely with North America Application Engg and propose solutions to the customers.
  • o Component development support especially for clarification/ query resolution, tech review with suppliers.
  • o Responsible for managing AQMS documentation and maintaining TS/ IATF 16949 certification for the company.
Project PlanningResource ManagementDesign ReviewQuality ManagementFEACost Reduction+3

Sr. Project Engineer

Jun 2015Nov 2018 · 3 yrs 5 mos · Bengaluru, Karnataka, India

  • o Lead and manage NA Axle & driveline engineering team (Team Size 7) & AQMS Leader.
  • o Responsible for project planning, managing resources and priorities of the project for the NA Axle NPD, sustaining and driveline group
  • o Design review / Drawing quality check, responsible for project Quality and delivery on time.
  • o Optimize department throughput through proper planning, monitoring & effective utilization of resources.
  • o Accountable for the product group performance and customer satisfaction.
  • o Responsible for providing concept design, feasibility study, FEA support, detail design & DMO of Axles, driveline and its components.
  • o Review and finalize Detail design by FEA analysis iterations done by Simulation team, Design hand calculations, 2D/ 3D Tolerance stack up & Cad support from team.
  • o Develop Casting, Forging, hot/Cold forming design and support manufacturing by developing Assembly & exploded view layouts.
  • o Rapid support for Customer package model & installation drawing submission.
  • o Design support, query resolution for AAL mfg. site of all global design by coordinate with gear technology & all engineering groups.
  • o Investigation for field issues in Rear axle, identify root cause and Conclude Corrective Actions.
  • o Initiates & support the investigation of design options to reduce cost, weight to improve performance and manufacturability, to use DFSS tools for DMO projects.
  • o Work closely with North America Application Engg and propose solutions to the customers.
  • o Component development support especially for clarification/ query resolution, tech review with suppliers.
  • o Responsible for managing AQMS documentation and maintaining TS/ IATF 16949 certification for the company.
Project PlanningResource ManagementDesign ReviewQuality ManagementFEACost Reduction+3

Project Engineer

May 2013May 2015 · 2 yrs · Bengaluru, Karnataka, India

  • o Design & Development of New Configuration of LCV & ICV Rear Axles for Indian customer application requirements.
  • o Design & Development of On Highway Axles; Casting/ Forging 3D Modeling, Assembly Layout & Housing level drawing for Rear Axles and its components.
  • o Creating BOM & Managing Cad files with Wind-Chill & Matrix (PLM)
  • o Industrialization of Hub Reduction Rear Axle:
  • New Assembly & Machining line set up for all hub reduction axles.
  • Conceptualization of all sub assembly SPM including Spacer selection machine for Pinion Assembly.
  • DICV HR, Military & AL HR & Wheelend Assembly in common Line with poke-yoke.
  • Online ‘End of the line test’ for Axle; free run test, Brake, differential, Leak/ABS Testing, Oil filling.
  • QX Axle assembly with indexing arrangement.
  • DAP (Design approval) for SPM procurement & Plant Layout.
  • o Involve in best practice and process improvement in Design & Manufacturing.
  • o Reviewing the engineering/design changes & resolving quality related problems associated with design.
Design & Development3D ModelingAssembly LayoutBOM ManagementQuality ManagementAxle Design+1

Carraro group

Assist. Manager - Engg Design

Oct 2011Apr 2013 · 1 yr 6 mos · Pune, Maharashtra, India

  • o Design & Development, Casting/ Forging 3D Modeling, Assembly Layout & Drawing generation of CE (Construction Equipment), AG (Agricultural) & MH (Material Handling) Drivelines: Front Drive Axles, Transfer box, Rear Axle, Transaxles & Transmission and its components using CAD tool ProE.
  • o Design of New Configuration of CE/AG Drive lines: Axles & Transmission as per customer requirements.
  • o De-complexity projects for existing Axles & its components.
  • o Redesign of casting & forging Components like cast beam, trumpet, swivel hsg etc to support in FEA run.
  • o Creating BOM & Managing Cad files and Visualization files to Enovia & Matrix (PLM)
  • o Reviewing the engineering/design changes & resolving quality related problems associated with design.
  • o Regular Interaction with Project Manager in Head Quarter-Campodarsego, Italy for Design Reviews, Feedback and Design approvals of team projects.
Design & Development3D ModelingAssembly LayoutBOM ManagementQuality ManagementAxle Design+1

Tata motors

2 roles

Officer-ERC HVAL

Promoted

Apr 2008Oct 2011 · 3 yrs 6 mos · Jamshedpur, Jharkhand, India

  • Design Support to ERC & Proto Development of Automobile M & HCV Axles, like- RA110 Rear Axle, SRT Variants for World Truck M0-Platform; Development of Trailer & TML Bogie Suspension; Development of Construction Equipment axle: Telcon Back Hoe Loader Axle & TAC 20 Front Axle; DFA, DFM & DFS Processes; UPL & Stage drawings for new components development; Technical Support to NPI & ADD for proto development & Deviation; Component variants’ dimensional Matrix; Co-ordination to ERC Pune; Benchmarking thru tear down activity; DFMEA for New developments & PLM activities.
Design SupportProto DevelopmentDFMEATechnical SupportAxle DesignProject Management

Jr Officer-Prod. Engg

Aug 2006Mar 2008 · 1 yr 7 mos · Jamshedpur, Jharkhand, India

  • Designing of Fixtures, Gauges, Assembly Tools, Machining, Gear Cutting Fixtures, Trouble shooting & Day to Day support for Production, Planning, Quality, NPI & ADD for Tooling development, Implementation of New Product & Cost Reduction Projects.
Designing FixturesTroubleshootingProduction SupportManufacturing Engineering

Education

Indian Institute of Management, Calcutta

Leadership Program — SMP

Jul 2024Aug 2025

Symbiosis Centre for Distance Learning

Post Graduate Diploma in Business Administration — Operations Management

Jan 2017Jan 2020

Institution of Engineers of India (IEI), Kolkata

Bachelor of Engineering - BE — Mechanical Engineering

Jan 2007Jan 2010

Indo Danish Tool Room, Jamshedpur

4 Yrs. Diploma — Tool & Die Making

Jan 2003Jan 2007

PCP College, Nalanda, Bihar

Intermediate — Science

Jan 2000Jan 2001

TVH School, Govindpur, Nawada, Bihar

Matriculation (10th)

Jan 1998Jan 1999

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