Abhay Khanal, CSWP — Product Engineer

I am a data-driven Mechanical & Automotive Engineer with 4.5 years of hands-on experience spanning motorcycle powertrains at Golchha Group (KTM Duke) and advanced R&D projects in the UK. My expertise bridges CAD design, FEA/CFD simulation, and system-level validation, turning complex concepts into manufacturable, high-performance solutions for both ICE and emerging EV architectures. Core Competencies: CAD & CAE: SolidWorks, CATIA V5, Fusion 360, AutoCAD | CSWA & CSWA-AM certified Simulation: FEA (static, dynamic, durability), CFD (STAR-CCM+, Ansys) with <5 % deviation vs. experiment Design for Manufacturing: BS 8888 technical drawings, GD&T, rapid prototyping, DFM/DFA Powertrain & Safety Systems: Engine diagnostics & overhaul (50+ units), crashworthiness optimization, HVAC load & duct design Cross-functional leadership: Created process docs that cut workshop errors by 20 %; designed & delivered technical training programs for technicians and junior engineers. From aerodynamic optimization of omnidirectional wind-turbine blades to crash-structure development of front bumpers, I solve technical challenges with speed, accuracy, and a sustainability-first mindset. Passionate about collaborative, evidence-based engineering, I now seek to drive innovation in mobility, R&D, or complex mechanical systems where precision meets real-world impact.

Stackforce AI infers this person is a Mechanical Engineer specializing in Automotive Engineering and R&D.

Location: Greenford, England, United Kingdom

Experience: 6 yrs