Nitin Kumar

Founder

Delhi, India21 yrs 8 mos experience
Most Likely To SwitchHighly Stable

Key Highlights

  • Founder of a leading manufacturing consultancy.
  • Expert in Lean Manufacturing and Supply Chain Optimization.
  • Delivered high impact projects for over 80 manufacturing companies.
Stackforce AI infers this person is a Manufacturing Consultant with expertise in Lean and Supply Chain Management.

Contact

Skills

Core Skills

Manufacturing ExcellenceLean Method ImplementationLow Cost AutomationSkill DevelopmentLean ManufacturingService DeliveryLogistics OptimizationProduction Performance ManagementOperations Management

Other Skills

Business DevelopmentBusiness StrategyContinuous ImprovementContract NegotiationCost ControlDesign SpecificationsDesign ThinkingERP ImplementationsGreen ManufacturingISO StandardsInventory ManagementKPI FormulationLogisticsLogistics ManagementManagement

About

Tetrahedron is a leading consulting & training service provider to 80+ manufacturing companies across India, with 50+ active client-engagements in Automotive,IT, Cement, Precious Metal, Leather, Textile, Pharmaceutical and Energy segment. Tetrahedron is one of the fastest growing names in manufacturing consultancy with diverse expertise in catering to end-to-end requirement for manufacturing industry. 1. Lean Method Implementation 2. Innovation and Strategy 3. Low Cost Automation 4. Industry 4.0 5. Green Manufacturing 6. TPM – Total Productive Maintenance 7. Supply Chain Improvement 8. Developing Manufacturing Strategy 9. Design & Development 10. Quality Management System 11. Ware House Improvement and Management 12. Supplier Development and Up gradation 13. Production Planning & Control 14. Inventory Management 15. Human Resource Management in Manufacturing Companies

Experience

Tetrahedron manufacturing services

Founder

Feb 2015Present · 11 yrs 1 mo · Greater Delhi Area

  • Tetrahedron is a group of highly talented team with huge expertise of delivering values to it customers. Founded by IIT & IIM Grads with diverse and rich experience, Tetrahedron is now associated with major companies across globe.
  • The services Tetrahedron provides :-
  • 1- Manufacturing Excellence
  • We have delivered high impact projects in more than 80 projects involving Lean Manufacturing, Plant Layout Improvement, New Plant Set Up, Green Manufacturing, Productivity Improvement, Manpower Cost Reduction, Cycle Time Reduction, Design and Development, SCM(Logistics & Inventory Management),Data analysis & MIS, Time &Motion Study, Supplier Development & Up-Gradation, Business Process Re-Engineering, System & Process Audit, Costing & Budgeting, NDP Engineering Design & Analysis
  • http://tetrahedron.in/manufacturing-excellence
  • 2- Simple & Low Cost Automation
  • We study the entire plant along with a feasibility audit to identify automation opportunities alongside RoI calculation and necessary analysis . The critical projects after being approved by the management are then undertaken by us.
  • The documentation from the study provides the management clear actionable ways to improve productivity and output with respect to their financial targets.
  • 3- Skill Development and Training Excellence
  • Tetrahedron is one of the fastest growing and largest training service provider in India with more than 280 high impact training workshop modules.
  • http://tetrahedron.in/training
  • 4- Procurement and Sourcing Excellence
  • Strategic Sourcing, Procure to Pay, Category Management, Inspection and Audits, Market Intelligence services has helped our client achieve 30% to 50% saving in their annual spend.
  • We are present, including India, and have dedicated at USA, China, Vietnam, Thailand, Bangladesh for smooth and seamless execution and follow up with our customer and suppliers.
  • http://tetrahedron.in/sourcing-solutions
Manufacturing OperationsLean ManufacturingSupply Chain ManagementQuality Management SystemGreen ManufacturingLow Cost Automation+2

Bigm

Head Operations

Aug 2014Feb 2015 · 6 mos · Gurgaon

  •  At BIGM we are focusing on end to end companywide Lean transformation for Tier 1 and Tier 2 Companies. As a Head of Operations, I am responsible for winning and implementing various projects across Tier 1 and Tier 2 companies with the sector specialization for Automobile, Defence and Pharmaceutical.
  •  These projects involves Strategic Planning, Lean Manufacturing, Human Resource Practices, ERP Implementations, Supply Chain and Logistics, Warehouse Management System, PS Implementation, Improving OEE, Implementing TPM etc.
Lean ManufacturingSupply Chain ManagementERP Implementations

Curtain connection entertainment l.l.p

Co-Founder

Dec 2013Present · 12 yrs 3 mos · Gurugram, Haryana, India

Peoplestrong hr services

Service Delivery Leader

Dec 2012Dec 2013 · 1 yr · Gurugram, Haryana, India

  •  Completely responsible for starting up a new delivery Vertical called Recruitment Process Outsourcing-Supply Chain.
  •  Instrumental in formulating business objectives and strategic KPIs for meeting company’s objective and strategy.
  •  Formulated Balance Score Card(BSC) of departments for meeting the vertical objectives. Designing KPIs to the team level to achieve the BSC target. Guiding and mentoring team for development and problem solving.
  •  Systematic and strategic in creating channel partner’s Knowledge base, Process Establishment, Commercial Documents, Price Modelling, Negotiation Skills, and Contract Settlement.
  •  Responsible for complete P&L for my vertical with the focus on TOP Line, Bottom Line and Gross Margins.
  •  Capex and Opex Control
  • Budgeting of Capex and Opex Requirements.
  • Planning and allocation of Capex as per the Budgeted projects.
  • Cost Control of Capex and Opex. Monitoring and control of Cost and Time Over runs.
  •  Building Four COEs (Centre of Excellence)
  • B.F.S.I(Banking, Financial Services and Insurance)
  • I.T.E.S(IT Enabled Services)
  • Automobile
  • Manufacturing.
  •  Developed base of 200 Nos of dedicated Channel Partners in just 8 Months on Pan India basis.
  •  Four step strategy for developing Channel Partner base(Identification-Empanelment-Engagement-Development)
  •  Played key role in bringing retail kind of experience to customer in recruitment industry by opening retail stores.
Recruitment Process OutsourcingBusiness StrategyKPI FormulationService Delivery

Mahle filter systems (india) limited

Senior Manager

Mar 2011Dec 2012 · 1 yr 9 mos · Gurugram, Haryana, India

  • Implemented SAP R/3 ECC-6 as well as B.P.R activities in Mahle Filter Systems (India) Ltd. for all five plants and Aftermarket (including 17 C&FAs).Resulted in Key benefits in following area.
  • Enhanced Logistics arrangements by consolidating four different supply chains to one by changing warehouse location based on optimization technique, VMI, Consignment Stocks, Supplier hub, Milk Run, Consolidation and changes in Packaging sizes to reduce dead stock at different warehouse for making it more responsive to customer demand and thus reduce lead times and cost (Approximately Saving of 8 million in three months).
  • Implemented innovative methods and WMS such as Layout planning, rakings designing, VSM (value stream mapping), material flow designing to optimize space utilization and control inventory at C&FAs by Integrated multi shipments/day to various warehouses and customers.(Approximately 40 % increase in capacity with same space).
  • Transformed forecasting and indenting methods to track customer demand more realistically and Introduced bar coding in customer discounting schemes faster payment to customer and better financial control.
  • o All 500 numbers of distributors use to share order details on daily basis & real-time requirement from Market flow to SAP at C&FAs Levels without any manual updation by Mahle Filter Systems(India) Ltd. Members. It reduced multiple forecasting and bullweep effect from 3.5 to 1.5.
  • Targeted Delivery service levels > 95% for Delivered Quantity and time for nearly 600 SKUs. Achieved Average Service level = 93% in 2011-12.
  • Created new business opportunities in aftermarket for passenger car filters by doing market mapping, analysing sales trend and improving range of parts.Launched 45 New Products aftermarket in last 4 months.
  • Formulated Innovative Continuous Cost Saving Framework based on Profit sharing with 4PL (KN) on WIN-WIN approach – In built cascading savings of 6-8 % Y-o-Y on approx. 18 Cr annual logistics values.
SAP R/3Logistics ManagementCost ControlLogistics Optimization

Indian ordnance factory services, govt

Works Manager

Jun 2004Mar 2010 · 5 yrs 9 mos

  • Significant Highlights
  • Efficiently planned, tracked and continuously enhanced the production performance in terms of employee's competency, productivity and product quality.
  • Mentored a team of 6 members associated with Russian delegation to facilitate indigenize production of T-90S Article and to resolve product reliability issues faced by Army.
  • Supervised the varied workforce of 210 to meet yearly production targets of Defence Weapons worth INR 6.7 billion.
  • Enhanced the material and process flow and formulated fool proof manufacturing instructions to increase quality and reduce cycle time by 25% for manufacturing of Large Caliber Tank Gun.
  • Spearheaded and led a Six Sigma Green Belt Team for projects to improve internal surface finish of large Calibre Tank Guns and thereafter reduced rejection and rework up to 40 %.
  • Credited as Best Probationer of IOFS-2006 Batch and awarded with DGOF trophy by Honourable Defence Minister of INDIA Shri A.K. Antony.
  • Secured First position in the order of merit and was awarded Indian Ordnance Factory Trophy at Defence Institute of Advanced Technology, Pune
Production ManagementQuality ControlSix SigmaProduction Performance Management

Tata motors

Graduate Engineer Trainee

Jul 2003May 2004 · 10 mos

  • Significant Highlights
  • Lucratively handled Operations and Vendor Development for Fully Built Vehicle Project.
  • Credited for developing a Bus Body Builder Ashiyana under Fully Built Vehicle Project.
Operations ManagementVendor Development

Education

Indian Institute of Management, Calcutta

PGPEX — VLMP

Jan 2010Jan 2011

Indian Institute of Management, Kozhikode

MDP — GENERAL MANAGEMENT

Jan 2007Jan 2007

DEFENCE INSTITUTE OF ADVANCE TECHNOLOGY,PUNE

IOFSC-40 — DEFENCE TECHNOLOGY

Jan 2007Jan 2007

Indian Institute of Technology, Roorkee

B.TECH — MECHANICAL ENGG.

Jan 1999Jan 2003

Government Inter College,Meerut

Senior Secondary — Science

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