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Ibrahim Elkasttawi

Operations Associate

Egypt35 yrs 1 mo experience
Highly Stable

Key Highlights

  • Over 33 years of experience in maintenance management.
  • Expert in predictive and reliability-centered maintenance.
  • Proven track record in training and process improvement.
Stackforce AI infers this person is a seasoned Maintenance Manager with expertise in Energy and Water Treatment sectors.

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Skills

Core Skills

Maintenance ManagementPredictive MaintenanceReliability EngineeringProject EngineeringMaintenance Engineering

Other Skills

5SAdministrationAir CompressorsAsphalt plantsBoilersCMMSCMMS(MP2)Capital ProjectsCommissioningConcrete pumpsCondition MonitoringConstructionConstruction EquipmentConstruction EquipmentsContinuous Improvement

About

More than 33years of experience in the field of maintenance. Experienced in the Operations & Maintenance Department of BinLadin Saudi Group. Assist maintenance department with project implementation, process support, process improvement, and scheduling. 1. Assist maintenance department and teams as needed in the support of plant systems and equipment; including modifications, repairs, installations, preventative maintenance, and other as needed 2. Coordinate the documentation of maintenance procedures and maintenance programs 3. Assist in identifying safety issues for employees, facilitate training programs, and ensure safety protocols are followed 4. Coordination and implementation of preventative maintenance program 5. Support department in the tracking and ordering of parts and supplies as needed 6. Apply engineering concepts to improve the effectiveness and efficiency of methods and. Responsible to develop and control the Maintenance Department. I contribute with training our labours about the correct method of lubricating start from storage, using the recommended lubricating at the specified intervals,use SKF grease Meter ,confirm our labours the differance between reactive maintenance and reliability-based maintenance Training the vibration analysis from the basic Hydraulic circuits (symbols,maintenance, etc Touch labours at all trade within team work by receiving their suggestions ideas from them, Training &orientation skills within training centre and on-site Have been to INDIA&PAKISTAN for hiring labours different trades. Specialties: , Maintenance Management, Oil Analysis(SOS)or Lab's recom, Reliability, CMMS(MP2), Asset Management, Maintenance Reliability, Administrative functions, along with Preventive, Predictive, and Proactive Maintenance, excellent communication skills, cost control( using Rem parts methods CAT).Attend Mobius institute webinair and get Newsletter from Reliability-web ,Uptime magazine and SKF newsletter

Experience

Saudi binladin group

Operation & Maintenance Manager

Mar 1998Jul 2014 · 16 yrs 4 mos · Jeddah Governorate, Saudi Arabia

  • Diesel priming plants(Caterpillar).more than 7MW
  • Diesel stand-by plants(Onan) cummins engine
  • Water treatment (RO).3000M3/DAY &STP
  • Pumps(.hydraulic,water.slurry)
  • Lubricate condition monitoring tools
  • Predictive maintenance (CSI).
  • Reliability center maintenance.
  • CMMS(MP2).
  • Hydraulic circuits.
  • Earthmoving Equipments
  • Construction Equipments
  • Plumping,HVAC, S/Pools, etc in Royal Palaces
  • Maintenance projects hand-over and snage lists exeperince
  • During my duty ,I build log sheets(mech&elec) suitable for the activity as diesel power plants to observe the genrators volt,amper,hz,coolant temp,load,exhaust temp from cylinders every hr by operators,get oil sample(sos) every 250hr for debrie analysis or Lab's recommended.Apply cleaning enviroment by (CAN-DO) 5'S instructions-prepare spare parts taking into account the lead time getting from local or abroad markets and cooperate with dealer about REM parts if avaliable to reduce the cost-follow the instructions from the O&M manuals from the dealers.Feed the CMMS (MP2)by pm intervals every job and follow work requset and workorders-apply overhauls(top-top bottom &complete) .Fix tags near the machine for instructions
  • Also the same rout mab for (R O) water treatment plants
  • prepare faults and failure parts history including fault discription,p/n,p/name ,time ,reasons,and root cause failure analysis
  • Also cover the prevoius role and policy on the equipements taking into account the different functions and purpose
Diesel priming plantsWater treatmentPredictive maintenanceReliability centered maintenanceCMMS(MP2)Hydraulic circuits+5

Sinai coal company co ltd

Operation& Maintenance Manager

Oct 1990Mar 1998 · 7 yrs 5 mos · Egypt

  • Deep Coal Mine Equipements.(coal washery.Beltconveyors,shearer(Andrson),loader(Dosco) ,hydraulic support,chain&belt conveyors ,Dump Trucks etc)
  • Diesel priming power stations.(W H ALLEN) more than 10 MW
  • Water treatments (RO).600m3/day(weir westgarth)
  • Slurry pumps(Warman)
Deep Coal Mine EquipmentsDiesel priming power stationsWater treatmentsSlurry pumpsMaintenance ManagementProject Engineering

Petrojet

Senior Maintenance Engineer

Oct 1985Oct 1990 · 5 yrs · Egypt

  • Earthmoving Equipments(piplines&refinary equipments) as welding machines (Miller,Hobart) ,sideboom,bulldozer,loader,pipekiller(CAT),cranes(PPM,O&K, ...etc)Execavators ,Trensher(Cleveland) ,Vehicles which erect the pipline and refinaries
Earthmoving EquipmentsWelding machinesCranesExcavatorsMaintenance Engineering

Elabd contracting company

Maintenance Engineer

Jun 1979Oct 1985 · 6 yrs 4 mos · Egypt

  • Construction Equipment.
  • when I was fresh engineer, I got practical training about Towercrane( Potain) after few months I started erection by myself as professional,also maintain concret pumps(Thomson,Schwing,Putzmister) concret batch plants(Elba),asphalt plants,screens, crushers,Dump Trucks etc
Construction EquipmentTowercraneConcrete pumpsAsphalt plantsMaintenance Engineering

Education

Alexandria University

BSc — Mechanical Engineering

Jan 1974Jan 1979

Alexandria University

BSC — Mechanical Engineering

Jan 1974Jan 1979

Alexandria-EGYPT

Bachelor of Science (BSc) — Mechanical Engineering

Jan 1974Jan 1979

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