Sep 2024 – Jul 2025 · 10 mos · Pune, Maharashtra, India · On-site

• Managed and led day-to-day assembly line operations while overseeing all associated work instructions and job cards, ensuring strict process compliance, high product quality, and timely completion of production targets. Gained extensive hands-on experience on multiple vehicle models, developing in-depth knowledge of assembly sequences, ergonomic integration, and interior component handling. Actively contributed to process optimization and continuous improvement initiatives, identifying bottlenecks and implementing workflow enhancements to increase line efficiency and throughput.
• Designed and developed Power BI dashboards to track production metrics, operator performance, and material utilization, enabling data-driven decision making and providing operational visibility to management. Initiated and completed a proof-of-concept Intelligent Material Verification System using computer vision and machine learning, integrated with embedded hardware, achieving over 95% detection accuracy and significantly reducing material miss-outs.
• Supported end-of-line validation activities, including functional checks, inspection tests, and coordination of corrective actions to maintain product quality standards. Collaborated with cross-functional teams including quality, maintenance, and supply chain to resolve production issues and implement preventive measures. Contributed to documentation updates and technical process guidance, ensuring operators had clear, accurate instructions to maintain compliance and efficiency.
• This role provided comprehensive exposure to assembly line management, automation, process engineering, system integration, quality assurance, and technical documentation in a regulated manufacturing environment. Developed strong problem-solving, analytical, and technical communication skills, and gained practical experience in applying digital tools and AI-based solutions to improve manufacturing processes.