Mar 2023 – May 2025 · 2 yrs 2 mos · Bengaluru, Karnataka, India · On-site

• Developed and executed a comprehensive 52-week preventive maintenance schedule for a 1,708,858 Sq.ft Facility
• Conducted preventive maintenance on electrical network systems, UPS systems, Precision A/C and HVAC systems, DG sets, building smoke detection, and fire alarm systems.
• Oversaw the maintenance and troubleshooting of building security systems including CCTV, access control systems, public address systems, and door alarm systems.
• Escalated building incidents and prepared detailed incident reports, effectively communicating with stakeholders and ensuring timely resolutions.
• Managed change requests by raising them in the Global Change Management tool and prepared work method statements and risk assessments for weekend preventive maintenance and corrective maintenance activities.
• Prepared and submitted utility trackers, consumption trackers, energy-saving trackers, monthly load management reports, gap assessment reports, and budgets.
• Identified and collaborated with vendors, obtaining and finalizing quotations, and prepared indent and purchase orders.
• Interacted with customers and vendors to understand business needs and ensured contractual commitments were met.
• Prepared weekly and monthly reports on purchases, spares, stocks, and services, providing valuable insights for decision-making.
• Implemented effective cost-saving measures, such as energy-saving initiatives, to optimize operational expenses.
• Provided counseling and guidance to the service team, fostering a professional and supportive work environment.
• Conducted training sessions for service and support staff on critical equipment operation and maintenance, ensuring their competence and efficiency.

Jan 2016 – Dec 2022 · 6 yrs 11 mos · Bengaluru, Karnataka, India · On-site

• The Senior Maintenance Manager is responsible for the overall condition and safety of all structures and facilities, including equipment and machinery. This includes performing inspections, maintaining and repairing equipment, solving problems related to the condition of structures and facilities, completing preventive maintenance programs, and recommending improvements.
• Layout change for new product line
• Establishing utility facility for new layouts
• Planning and installation of electrical distribution system
• Installation of dedicated power distribution system from KPTCL
• Upkeep of Building maintenance and building roof maintenance
• Capital & Expense budget planning & Cost reduction kaizen

Jan 2007 – Dec 2016 · 9 yrs 11 mos · Bengaluru, Karnataka, India · On-site

• Planning and effecting predictive & preventive maintenance schedules for rubber processing equipments, chemical processing equipments, rotating equipments, Electrical distribution system, utility equipments, welding robots, CNC bending machine, polyurethane mold machine, Welding Robots, Injection moulding machine, Pleating machine,CO2 welding machine, Mechanical press, Hydraulic press,Vacuum forming machine, ultrasonic welding machine,material handling equipments, HVAC, refrigerated containers, cold storages, effluent treatment plant equipments and transport vehicles to increase machine up time and reliability.
• Conducting periodic checks to ensure performance of various equipments.
• Proactively identify areas of obstruction / defects and conducting service and repair to rectify the equipments through application of trouble shooting tools.
• Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.
• Organising energy audit by accredited energy auditor firm and implementation of energy conservation projects.
• Compliance to ISO 9001, 14001, OHSAS18001 and ISRS
• Heading a team of 16 members including Engineers supervisors & technicians on the updated procedures for smooth flow of the organisation; devise refresher training programs on energy conservation to other departments ( process & safety).
• Effectively plan and execute Revenue budget for Plant and transport vehicle maintenance and capital budget for projects.

Aug 2001 – Aug 2007 · 6 yrs · Cuddalore, Tamil Nadu, India · On-site

• Augmented the plant utilization from 85% to 98% by reducing breakdowns and upkeeping of equipments.
• Significantly reduced the inventory from Rs.35 lakhs to Rs.15 lakhs through standardization & indigenization.
• Distinctively achieved Zero utility equipment breakdown through condition monitoring and prevntive maintenance of utility equipments during 2002 to 2006.
• Achieved Zero Loss Time Injury in the Maintenance Department since 2001.
• Successfully increased the reliability of refrigerated containers and cold storages and achieved Zero failure.

Apr 1991 – Jun 2001 · 10 yrs 2 mos

• Played a key role in streamlining the rubber processing and utility equipments after completion of projects.
• Boosted up the plant utilisation from 78% to 97% by reducing breakdowns and up-keeping of equipments.
• Efficiently reduced the inventory from Rs.5 Crores to Rs.1 Crores through standardization and indigenization.
• Achieved Zero utility equipment breakdown through condition monitoring and preventive maintenance of utility equipments during 1998 to 2001.
• Successfully achieved Zero Loss Time Injury since 1996.