Satish Allada

Product Engineer

Bengaluru, Karnataka, India9 mos experience
AI EnabledAI ML Practitioner

Key Highlights

  • Led product lifecycle development for medical devices.
  • Achieved 60% reduction in manual testing time.
  • Published research on power optimization in CNC machining.
Stackforce AI infers this person is a Mechanical Engineer specializing in Medical Devices and Product Development.

Contact

Skills

Core Skills

Medical DevicesEquipment DesignProduct DevelopmentConnectors

Other Skills

Design Failure ModeEffect Analysis (DFMEA)TeamworkSOLIDWORKSOpto-mechanical DesignResearch and Development (R&D)Project ManagementSix Sigma Black BeltErgonomicsMaterials Management3D PrintingAdditive manufacturingArtificial Intelligence (AI)Material SelectionFirst Article Inspection

About

I am a passionate Mechanical Engineer with a Master's degree in Manufacturing Technology from NIT Calicut, driven by innovation and precision in product development. Having recently completed my Post Graduate Engineer Trainee program at Molex, I specialize in transforming complex engineering challenges into practical, manufacturable solutions. What I Bring to the Table: 🔧 Product Development Excellence: Successfully led complete product lifecycle development for Nanofit HD connectors and medical devices, ensuring compliance with stringent quality and manufacturability standards throughout my tenure at Molex 🎯 Process Optimization Impact: Designed electromechanical automation systems that reduced manual testing time by 60% while achieving 99.5% test repeatability for ENVOI Pen Injector systems 📐 Design Engineering Expertise: Proficient in advanced CAD modeling using Siemens NX, SolidWorks, and CATIA, with deep expertise in GD&T per ASME Y14.5 standards for precision manufacturing 🔬 Research & Innovation: Published researcher in IMechE's Journal of Process Mechanical Engineering, contributing to power consumption optimization in CNC machining through advanced predictive modeling Technical Mastery: Design & Manufacturing: DFM, DFA, DFMEA, MBD, Rapid Prototyping, Quality Assurance, NX, SolidWorks, Catia, Mastercam Simulation & Analysis: FEA using Abaqus, ANSYS, MSC Adams for structural integrity validation Manufacturing Technologies: 3D Printing, CNC Machining, Fixture Design, Sheet Metal Enterprise Systems: SAP, Teamcenter, ECTR for engineering change management Recent Achievements: ✅ Successfully designed and validated 12 test fixtures for medical device applications under Phillips-Medisize division ✅ Completed comprehensive First Article Inspections generating detailed reports for new product launches ✅ Delivered Model-Based Definition and FEA simulations with 95% accuracy validation across multiple projects ✅ Implemented Root Cause Analysis methodologies for continuous improvement in manufacturing processes

Experience

9 mos
Total Experience
9 mos
Average Tenure
--
Current Experience

Remidio

Mechanical Design Engineer

Dec 2025Mar 2026 · 3 mos · Bengaluru · On-site

  • Designed and developed Class I & II medical device products using SolidWorks, ensuring compliance with ISO
  • 13485 and FDA regulatory standards
  • Created 2D manufacturing drawings with GD&T per ASME Y14.5 and managed design changes through
  • ECN/ECR process
  • Conducted DFMEA and risk analysis reviews on NPI projects, applying DFM/DFA principles for electro
  • mechanical systems
  • Designed jigs, fixtures, and packaging solutions while performing tolerance stack-up analysis and value
  • engineering
  • Supported mechanical design verification tests (shock, vibration, reliability) per product specifications and
  • IEC standards
  • Prepared SOPs and BOMs, working with cross-functional teams from product conceptualization to
  • commercial release
  • Participated in CAPA process and technical report writing for quality and compliance documentation
Equipment DesignMedical Devices

Molex

PGET - Product Development Engineer

Sep 2024Jul 2025 · 10 mos · Bengaluru, Karnataka, India · On-site

  • Contributed to product development by focusing on design validation and usability enhancements.
  • Developed test fixtures and conducted ergonomic studies, improving product interaction significantly.
  • Collaborated with cross-functional teams to ensure manufacturability and reliability of products.
  • Utilized advanced modeling tools such as Siemens NX and SolidWorks to enhance design processes.
Design Failure ModeEffect Analysis (DFMEA)ConnectorsProduct Development

Technology business incubator, nit calicut

Technical Assistant - 3D Printing

Jun 2023Jul 2024 · 1 yr 1 mo · Kozhikode, Kerala, India · On-site

  • Configured and calibrated 3D printing equipment to ensure optimal performance and print quality.
  • Designed 3D CAD models using SolidWorks, adhering to industry standards and project requirements.
  • Conducted quality checks and maintained 3D printers, resulting in a 20% increase in operational efficiency.
  • Selected appropriate materials for projects, optimizing performance and cost-effectiveness.
  • Provided training and technical support to team members, fostering a collaborative environment.
  • Documented processes and tracked material usage, identifying areas for continuous improvement.
TeamworkSOLIDWORKS

Acharya nagarjuna university

Startup and Innovation Cell Student Coordinator

Jun 2018Sep 2020 · 2 yrs 3 mos · Guntur, Andhra Pradesh, India · Remote

  • I actively contributed to the growth of the Startup and Innovation Cell by leading innovative projects and training initiatives.
  • Collaborated with fellow students to design and execute engaging symposiums, promoting a culture of innovation.
  • Developed training programs that increased member participation and improved technical skills by 30%.
  • Enhanced teamwork and communication skills while working in a dynamic, startup-focused environment.

Education

National Institute of Technology Calicut

Master of Technology - MTech — Manufacturing Engineering

Aug 2022Jul 2024

Acharya Nagarjuna University

Bachelor's degree — Mechanical Engineering

Jan 2016Jan 2020

Sri Chaitanya College of Education

Jan 2014Jan 2016

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Satish Allada - Product Engineer | Stackforce