Ashutosh Thatte

Operations Associate

Pune, Maharashtra, India26 yrs experience
Most Likely To SwitchHighly Stable

Key Highlights

  • Over 25 years of expertise in operations leadership.
  • Delivered significant revenue growth with zero safety incidents.
  • Expert in Lean Manufacturing and Six Sigma methodologies.
Stackforce AI infers this person is a Manufacturing Operations Leader with expertise in Lean and Six Sigma methodologies.

Contact

Skills

Core Skills

Strategic OperationsLean ManufacturingOperations ManagementQuality ManagementSix SigmaProject ManagementManufacturing Engineering

Other Skills

Analytical SkillsAppliance Safety ProtocolsAutoCADAutomotiveBoundaries (Land)Business AnalysisBusiness Process ImprovementBusiness Process Re-engineeringCAPEX OptimizationCAPEX PlanningCapacity PlanningCapital EquipmentCapital Equipment PurchasingCertified Lead Auditor ISO 9001:2015Change Management

About

Transformational operations leader with 25+ years of expertise in Strategic Operations, Lean Manufacturing, Six Sigma, and Project Leadership, delivering measurable business KPIs and sustainable growth. Specialist in Greenfield/Brownfield Project Execution, CAPEX Optimization, Quality Frameworks, and Operational Excellence, building future-ready manufacturing ecosystems across industrial, defense, and automotive sectors. WHERE CAN I ADD VALUE • Drive strategic operations excellence by integrating Lean, Six Sigma, and digital tools for performance uplift. • Lead greenfield and brownfield project execution, ensuring world-class standards and cost-optimized outcomes. • Champion CAPEX planning, ROI analysis, and technology upgrades, aligning operational capabilities with business goals. • Elevate cross-functional collaboration and workforce development, instilling a culture of continuous improvement. • Transform manufacturing workflows through VST, SMED, Kaizen, and poka-yoke solutions, maximizing productivity. • Enhance Safety and Quality by impactful projects for process improvement and by uplifting ownership in people KEY ACHIEVEMENTS • Spearheaded Rs. 500+ Cr revenue operations in Cummins India with consistent 95%+ on-time delivery. • Delivered 79% BIS PPM defect reduction through Six Sigma projects, ensuring long-term quality stability. • Established turnkey greenfield manufacturing & QA facilities, saving over Rs. 2 Cr via process innovation. • Pioneered setup time reduction projects, cutting cycle times by 2.5 hours and increasing throughput. • Ensured zero non-conformities in QMS, HSEnMS, and legal audits, driving compliance and operational safety. ABOUT ME A strategic leader, Design thinker and analytical problem-solver, I thrive in collaborative, cross-functional environments with strong expertise in leadership, communication, workforce engagement, and data-driven decision-making. 📧 Do reach me out at: +91 9823419706 | ashutosh.thatte@rediffmail.com

Experience

26 yrs
Total Experience
8 yrs 4 mos
Average Tenure
14 yrs 9 mos
Current Experience

Cummins india

2 roles

DGM Operations

Sep 2011Present · 14 yrs 9 mos

  • Delivered Rs. 500+ Cr in revenue across industrial, defense, railway, marine, and oil & gas sectors by steering high-value operations management, strategic planning, and risk-free execution with zero safety incidents.
  • Achieved 95%+ On-Time Delivery (OTD) by restructuring project operations across multi-plant facilities, ensuring seamless workflows without additional manpower or delivery lapses.
  • Drove Six Sigma quality excellence, cutting BIS PPM defects by 79%, embedding zero-defect manufacturing frameworks, and realizing substantial cost savings.
  • Established turnkey greenfield manufacturing & QA facilities with advanced metrology, automation, and process innovation, unlocking Rs. 2 Cr+ savings while ensuring scalability.
  • Spearheaded lean manufacturing, Kaizen, and SMED projects, slashing setup times by 2.5+ hours and significantly boosting throughput & equipment utilization.
  • Executed techno-commercial engineering projects including SPM design, poka-yoke integration, fixture optimization, and line balancing, eliminating defects and improving process reliability.
  • Strengthened CNC utilization and outsourcing efficiency, deploying contingency setups that resolved 150+ compressor export backlogs and de-bottlenecked critical operations.
  • Championed CAPEX optimization and cost reduction, implementing reverse logistics reuse, NVA elimination, and process re-engineering to maximize ROI.
  • Led large-scale change management programs, ensuring smooth adoption of new plant layouts, process transformations, and capacity expansion with zero productivity loss.
  • Elevated safety culture by pioneering innovative ergonomic designs, distracted walking prevention programs, and gender-neutral workflows, driving a safer workplace.
  • Directed supplier development & vendor quality improvement, resolving external quality issues and ensuring right-first-time- delivery.
  • Developed and mentored future leaders through SMART goal-setting, structured problem-solving
Strategic OperationsLean ManufacturingSix SigmaProject LeadershipCAPEX OptimizationQuality Frameworks+1

Deputy General Manager Operations

Sep 2011Present · 14 yrs 9 mos

  • Strategically Directed high-value operations in industrial, oil & gas, railway, defense, and marine DG manufacturing, achieving record Rs. 500+ Cr revenue with zero safety incidents.

Piaggio vehicles pvt. ltd.

Assistant Manager

Oct 2007Sep 2011 · 3 yrs 11 mos

Piaggio vehicles pvt. ltd.

Manufacturing Engineering Manager

Oct 2007Sep 2011 · 3 yrs 11 mos

Ve commercial vehicles limited. ( a volvo group &eicher motors jv)

Junior Manager 2

Jun 2000Oct 2007 · 7 yrs 4 mos · Pithampur · On-site

  • Looking after Production and Quality for a machine shop mass manufacturing 4 and 6 cylinder - Cylinder head and blocks

Eicher motors ltd

Quality Specialist

Jun 2000Oct 2007 · 7 yrs 4 mos

Education

Deakin University

Masters of Business Administration - Global

Sep 2022Feb 2024

Deakin University

Master of Business Administration

Jan 2024Jan 2024

Institute of Management Technology, Ghaziabad

PGPM

Oct 2021Oct 2022

Indian Institution of Industrial Engineering

Graduation — Indistrial engineering

Jul 2014Sep 2021

ICFAI University

Diploma — Business management

Aug 2008Aug 2009

Cadd center

Advanced Diploma — Project Management

Aug 2006Oct 2006

Dr. Bhimrao ambedkar polytechnic Gwalior

Diploma — Mechanical Engineering

Jun 1996Jul 1999

Institute of Management Technology, Ghaziabad

Postgraduate Degree

Sep 2022Present

Iran Institute of Industrial Engineering (IIIE) | انجمن مهندسی صنایع ایران

Sep 2021Present

ICFAI

Master's Degree

Jan 2009Present

RKVM

Stackforce found 100+ more professionals with Strategic Operations & Lean Manufacturing

Explore similar profiles based on matching skills and experience