K

Kingsly Samuel

CEO

Dearborn, Michigan, United States17 yrs 1 mo experience
Highly Stable

Key Highlights

  • 15 years of experience in electric vehicle engineering.
  • Expert in modeling, simulation, and control systems.
  • Strong leadership in cross-functional project management.
Stackforce AI infers this person is a specialist in automotive engineering with a focus on electrified vehicle systems and simulation technologies.

Contact

Skills

Core Skills

Agile Project ManagementProject ManagementConsultingModeling And SimulationResearch And Development (r&d)Energy EfficiencyPropulsion SystemsHil

Other Skills

AMESimAVL CruiseAgile DevelopmentAlgorithmsAutomotive EngineeringBudget ManagementCC++CaeCross-functional CollaborationsCross-functional CoordinationCustomer ExperienceDFSS Green BeltDymolaElectrification

About

My 15-year professional journey has been nothing short of exciting and fulfilling. I have immersed myself in diverse projects centered around modeling, simulation, analysis, and control of Electric Vehicles (EVs), Hybrid Electric Vehicles (HEVs), and a wide array of physical systems spanning mechanical, electrical, hydraulic, and thermal domains. This experience has equipped me with a robust understanding of electric, hydraulic, and mechanical hybrid vehicle architectures, as well as their intricate energy management strategies. My dedication to evidence-based engineering approaches is unwavering, and I am committed to practicing and promoting systematic and thorough problem-solving methods. Throughout my career, I have been driven by a profound commitment to end-users and value creation, consistently prioritizing these aspects while leading and executing projects. Embracing a curious mindset, I am always eager to explore new areas, grasp the challenges they present, and offer innovative engineering solutions. In the virtual engineering simulation domain, I intend to leverage my broad expertise, strong leadership acumen, and passion for continuous improvement to drive cutting-edge innovations, optimize processes, and contribute significantly to the field's advancement. ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔ Specialties: ★ Electrified Vehicles (EV, HEV & PHEV) ★ Modeling, Simulation & Analysis ★ Energy Management ★ Optimization ★ Control Development and Validation ★ vECUs and CAN Validation ★ SIL, HIL and Virtual HIL ★ Sensor and Actuator Modeling ★ Scripting and Automation ★ GIT/Jira/Jira Align ★ Matlab/Simulink/Stateflow ★ Team Building ★ Team Leadership

Experience

General motors

Virtual Performance Integration Manager

Dec 2021Present · 4 yrs 3 mos · Warren, Michigan, United States · Hybrid

  •  Led sensors and actuators plant modeling, virtual HIL and SIL product development
  •  Led virtual development and validation of body electronics virtual ECUs
  •  Directed body electronics domain and led 3 scrum teams with 20+ engineers as product owner
  •  Contributed to the architecting base co-simulation packages
  •  Coordinated with multiple domain teams such as EV Propulsion, Thermal, Lighting, Visibility, HV/LV, Vehicle Access, Occupant Comfort, Occupant Positioning etc. in evolving model requirements
  •  Coordinated with cross functional and global team to deliver quality controller simulation packages
  •  Collaborated with internal customers, stakeholders, experts and suppliers
  •  Involved in risk management and issue resolution with internal counterparts
  •  Implemented and cultivated SaFE AGILE & JIRA framework and best practices across the department
  •  Pioneered organizational efficiency improvements through strategic projects
Agile Project ManagementJira AlignTeam LeadershipStrategic PlanningAgile DevelopmentProject Management+3

Mathworks

Engagement Manager & Sr. Tech. Consultant

May 2020Dec 2021 · 1 yr 7 mos · Novi, Michigan, United States · On-site

  •  Successfully led end-to-end physical modeling projects for diverse customers.
  •  Developed comprehensive consulting service proposals tailored to customer requirements.
  •  Architected virtual vehicle integration framework solutions for automotive system and control models.
  •  Proficiently developed intricate models using MathWorks products, including Simulink, Simscape etc.
  •  Skillfully coordinated with global application engineering, development, sales, and marketing teams.
  •  Mentored teams from Georgia Tech and Virginia Tech in the EcoCar Mobility Challenge.
ConsultingTechnical Solution DesignTechnical Service DeliveryCross-functional CollaborationsProject PlanningProject Management+3

Ford motor company

2 roles

Research Engineer

Apr 2012May 2020 · 8 yrs 1 mo · Dearborn, MI

  • Electrified Propulsion System Research - Powertrain Research and Advanced Engineering
  • ⇒ Vehicle System Analysis Department member at Ford Research and Advanced Engineering.
  • ⇒ Led the development of Modelica-Dymola electrified vehicle system model libraries.
  • ⇒ Spearheaded engine and vehicle control build process and automation.
  • ⇒ Guided a team of 11 engineers in HEV/EV modeling, simulation, and control V&V.
  • ⇒ Conducted open-loop and closed-loop simulations at component and vehicle levels.
  • ⇒ Utilized models to predict vehicle attributes like fuel economy and acceleration performance.
  • ⇒ Analyzed attributes, performed trade-off studies, and optimized electrified vehicle systems.
  • ⇒ Coordinated vehicle and component test plans.
  • ⇒ Correlated simulation results with vehicle system and sub-system test data.
  • ⇒ Established model specifications, standardized model development processes, and best practices.
  • ⇒ Managed technical deliverables from offshore teams, external business partners, and suppliers.
  • ● Languages: Matlab, Modelica, SysML
  • ● Modeling Tools: Matlab-Simulink, Modelica-Dymola, AMESim, ModeFrontier, SCVSP/IVA (Ford)
  • ● Version Management: SVN, IME, RTC, GIT
Team LeadershipResource AllocationBudget ManagementProblem SolvingModeling and SimulationVehicle Testing+5

Research Engineer - Intern

Jun 2011Sep 2011 · 3 mos · Dearborn, Michigan

  • ⇒ Developed a modular architecture for simulating multiple engine models in SiL & HiL environments.
  • ⇒ Established SiL & HiL simulation infrastructure for effective controller validation.
  • ⇒ Led modeling and simulation efforts for powertrain subsystem features, including engine reverse rotation.
  • ⇒ Defined layout model requirements, prepared process documentation, and designed comprehensive test cases.
  • ● Tools: Matlab-Simulink, Ricardo Wave, dSpace
  • ● Version Management: ClearCase
Energy EfficiencyHIL

Center for automotive research, the ohio state university

Graduate Research Associate

Sep 2010Mar 2012 · 1 yr 6 mos · Columbus, OH

  • ⇒ Implemented Rapid Control Prototyping for Flywheel Hybrid System prototype using xPC Target.
  • ⇒ Evaluated energy-saving potential of Flywheel-based energy storage in HEVs.
  • ⇒ Assessed energy-saving potential of Hydraulic system-based energy storage in HEVs.
  • ⇒ Executed control implementation utilizing ECMS (Equivalent Consumption Minimization Strategy).
  • ⇒ Conducted fuel economy simulations for flywheel and hydraulic hybrid vehicles in Matlab-Simulink.
  • ⇒ Prepared comprehensive technical documentation and published research findings.
  • ● Tools: Matlab-Simulink-Stateflow, xPC Target
Energy EfficiencyPropulsion SystemsPropulsionProblem SolvingField Testing

Emmeskay

Senior Engineer

Jul 2007Aug 2010 · 3 yrs 1 mo · Chennai, India

  • ⇒ Integral member of a dynamic team engaged in multi-domain system modeling and simulation.
  • ⇒ Developed intricate system models and control algorithms, ensuring precision and accuracy.
  • ⇒ Conducted comprehensive system analysis through MIL/SIL/HIL simulations
  • ⇒ Created models encompassing HEV plant, controls, fluid systems, and diverse mechanical applications.
  • ⇒ Provided exceptional on-site and off-site support to OEM customers, offering expertise in plant and control modeling.
  • ⇒ Actively mentored fellow engineers, fostering their growth and proficiency in system modeling and simulation.
  • Key Projects:
  • ➤ Analysis of automotive clutch pedal vibration
  • ➤ Performance analysis of advanced heave compensation in an off-shore crane winch system
  • ➤ Assessment of fuel economy of a series hybrid electric bus
  • ➤ Performance analysis of automotive climate control system through real-time HIL simulation
  • ➤ Development of multi-level hybrid powertrain simulation capability
  • ● Tools: Matlab-Simulink-Stateflow, Modelica-Dymola, AMESim, AVL Cruise, RT Lab
  • ● Version Management: SVN, IME
Energy EfficiencyHILProblem Solving

Maruti udyog limited

Summer Intern

May 2006Jun 2006 · 1 mo · Gurugram, Haryana, India

  • ⇒ Successfully enhanced productivity in the cylinder block machining line through strategic improvements.
  • ⇒ Offered valuable suggestions and implemented measures to significantly reduce machining cycle time, optimizing overall efficiency.

Education

The Ohio State University

M.S. — Mechanical Engineering

Jan 2010Jan 2012

National Institute of Technology, Tiruchirappalli

B.Tech — Mechanical Engineering

Jan 2003Jan 2007

Bishop Heber Higher Secondary School, Tiruchirappalli

Class XII — Computer Science

Jan 1995Jan 2003

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