Oct 2021 – Mar 2024 · 2 yrs 5 mos · Bangalore Urban, Karnataka, India

• E-Powertrain, Battery and E-Motor manufacturing , Production planning , Industrialization.and manufacturing project management

Dec 2020 – Oct 2021 · 10 mos · India

• Lead manufacturing team on process design, planning & establishment of fully automated green field manufacturing lines
• Leading design and Industrialization of industry 4.0/smart factory technologies for manufacturing lines of welding, assembly, material movement ,battery and motor and build digitally integrated shop floor.
• Drive and establish complete integration between different manufacturing shops , Enterprise level systems, and implement Manufacturing Execution system ( MES) across shop floor.
• Responsible for requirements gathering, development and deployment of PLM for manufacturing process planning integrated with Enterprise systems (SAP) and Execution system MES in shop floor

Jan 2018 – Dec 2020 · 2 yrs 11 mos · Bengaluru, Karnataka, India

• Roles Handled
• Project Lead - Digital Manufacturing systems
• Key deliverable
• Drive & execute digital transformation projects implementing shop floor digital systems MES/Shop Data management for global Rolls-Royce manufacturing plants.
• Lead team of engineers/shared service providers in India to execute the project.
• Project planning, create WBS, risk planning, resource management, budgetary planning.
• Standardize legacy MoM in plants & convert shop docs to digital data base.
• Drive PLM-ERP-MES integration & shopfloor implementation.
• Manufacturing Engineer - ESC
• Key deliverable
• Drive suppliers on New product productionization as manufacturing engineer purchase supporting timely closure of FAIR, FPA & drive PPAP completion meeting AS9100 QMS standards.
• Being part of global supply chain teams driving Zero defect program, continuous improvement implementation at suppliers in APAC region as extended manufacturing expertise.
• Manufacturing Engineer part of Fast Make part development team responsible in driving NPI /Demonstrator development parts manufacturing along with driving DFM & MAS buy off between design , supplier teams.

May 2014 – Oct 2017 · 3 yrs 5 mos · Hosur Area, India

• Key Deliverable
• New product introduction, DFM/DFA/APQP processes. Gated design/process reviews, Project KPI tracking.
• Co-ordinating cross functional departments in project delivery.
• Manufacturing process planning from concept proto development to establishing best in class mass production facilities.
• Setting up green field manufacturing facilities ( assembly lines, machining & automation lines).
• Plan, develop & implement manufacturing process line automations. (Servo based Gantry, articulated 6 Axis & Scara robots)
• Machinery & tooling development. Validation of process & facilities planning
• Developing & setting up automation for process lines with multi-axis Robots & Gantry system interfaces.
• Driving productivity & continuous improvement technology projects as productivity Champion
• CAPEX & REVEX budgetary planning.
• Methods time study, (PMTS ), plant layout planning, material handing facility planning,
• Driving Engineering & process Change management.
• Rich exposure to implementing QMS standards TS16949, preparation of process maps, process guidelines & work instructions,
• Troubleshooting & problem solving using Six sigma/QC tools,

Nov 2009 – May 2012 · 2 yrs 6 mos · Hosur

• Responsible for machining process proving for precision Engine & vehicle parts (Cylinder head, block, crankcases, covers, wheels hubs & brake panels), CNC machinery erection & installation, CNC programming, process proving to meet PQCDM requirements,
• Proto components manufacturing for New product development,
• Vendor development for cutting tools & fixtures, conducting R&R & MSA for measurement instruments,
• QMS document preparation as per TS16949 requirements and PPAP approvals.