Suresh S

Security Consultant

Gurugram, Haryana, India20 yrs 10 mos experience

Most Likely To SwitchHighly Stable

Key Highlights

Expert in refining processes and engineering design.
Led multiple large-scale ROSE unit projects globally.
Proficient in process simulation and engineering deliverables.

Stackforce AI infers this person is a Process Engineering expert in the Petrochemical industry.

Contact

Skills

Core Skills

Process EngineeringRefining Processes

Other Skills

Aspen PlusHTRI SoftwarePROIIPFDsSafety relief valve calculationsHydraulicsP&IDPump and Line HydraulicsPressure Relief Valve CalculationProject ManagementChemical EngineeringFEED

About

I am a Process Engineer, working for refining processes, specifically the ROSE® Technology group. As a Process Engineer, I am responsible for developing Basic Engineering Design Package for ROSE units. The job responsibilities include preparation of yield and quality estimates, process simulation, process studies, for grassroots & revamp units, preparation and checking of basic engineering design deliverables such as Process Flow Diagrams, Piping and Instrumentation diagrams, Stream Summaries, Process Load sheets, Safety relief valve calculations and hydraulics for new and revamp units, preparation of technical proposal and unit start-up.

Experience

20 yrs 10 mos

Total Experience

3 yrs 6 mos

Average Tenure

4 yrs 10 mos

Current Experience

Kbr technology

2 roles

Technical Advisor

Jul 2021 – Present · 4 yrs 10 mos

Aspen PlusHTRI SoftwareProcess EngineeringRefining Processes

Principal Technical Professional

Apr 2012 – Present · 14 yrs 1 mo

Process Engineer, working for refining processes, specifically the ROSE® Technology group. As a Process Engineer, I am responsible for developing Basic Engineering Design Package for ROSE units. The job responsibilities include preparation of yield and quality estimates, process simulation using PROII, process studies, for grassroots & revamp units, preparation and checking of basic engineering design deliverables such as Process Flow Diagrams, Piping and Instrumentation diagrams, Stream Summaries, Process Load sheets, Safety relief valve calculations and hydraulics for new and revamp units, preparation of technical proposal and unit start-up.
SOME OF THE MAJOR PROJECTS INCLUDE:
1 .ExxonMobil ROSE BEDP CRISP Project :64,000 BPSD
2.Hyundai Oil Bank ROSE BEDP, Korea:80,000 BPSD,
3.Shell Pernis, The Netherlands: 41,200 BPSD ROSE BEDP
4.Raffineria Di Milazzo (RaM), Sicily: 2,000 TPD ROSE BEDP
5.JX Energy, Kashima, Japan :18,000 BPSD ROSE Unit
6.Neste Oil, Finland :150 T/H ROSE Unit
7.Valero, Texas City :30,000 BPSD ROSE Unit Revamp Study
8.CVR Energy, Wynnewood :5,500 BPSD ROSE Unit Revamp
9.Repsol Petróleo, S.A, Spain : Reduced Basic Engineering Package for the existing FCC unit
10.Placid, Port Allen, Louisiana : Grassroots Dividing Wall Column Technology
11.BPCL, Kochi, India : Dividing Wall Column Revamp BEDP
Performed process simulation using PROII
Performed Equipment Sizing such as Strippers, Drums, Vessels, Pumps and Heat Exchangers.
Checker for PFDs and Steam Summary (H&MB).
Preparation of Sized Equipment List.
Led PFD review meeting.
Preparation of Process Loadsheets.
Preparation of Process Description and Operating Guideline.
Preparation of Utility Summary.
Preparer for the Cause and Effect Diagram.
Preparer for Design Pressure and Design Temperature table.
Relief valve calculation.
Assisted Customer for the unit startup

Process EngineeringRefining ProcessesPROIIPFDsSafety relief valve calculationsHydraulics

Kbr, inc.

Technical Advisor

Jul 2021 – Present · 4 yrs 10 mos · Gurugram, Haryana, India

Kellogg brown & root international, inc.

Technical Advisor

Jul 2021 – Present · 4 yrs 10 mos · India

The shaw group

Process Engineer

Apr 2011 – Apr 2012 · 1 yr · Mumbai Area, India

Process Engineer responsible for developing P&IDs using goby P&IDs for Gas Recovery Section of FCC units, performing pump and line hydraulics, performing pressure relief valve calculation, preparation of Line Designation Table and Control Valve/Flow Element Summary.
Basic Engineering Design Package for RFCC, Midland Refineries, Iraq, April 2011 to October 2011
P&ID Preparation (using GOBY P&ID as a reference document) for Gas Recovery Section.
P&ID updation based on Shaw Houston/Client's comments.
Performed Pump and Line Hydraulics for the Gas Recovery Section.
Performed Pressure Relief valve calculation.
Preparation of Line Designation Table and Control Valve/Flow Element Summary.
EP3 Ethylene Expansion Basic Engineering Project, QAPCO, Qatar, October 2011 to November 2011
Pressure Relief Valve calculation and adequacy check.
Pressure Relief Valve inlet and outlet line size calculation.
Basic Engineering Design Package for FCC, IRPC, Thailand: Process Engineer, November 2011 to April 2011
P&ID Preparation (using GOBY P&ID as a reference document) for Gas Recovery Section.
P&ID updation based on Shaw Houston/Client's comments.
Performed Pump and Line Hydraulics for the Gas Recovery Section.
Preparation of Design Pressure and Temperature for Gas Recovery Section.

P&IDPump and Line HydraulicsPressure Relief Valve CalculationProcess EngineeringRefining Processes

Toyo engineering india ltd

Process Engineer

May 2008 – Mar 2011 · 2 yrs 10 mos

Toyo engineering india limited

Engineer

May 2008 – Mar 2011 · 2 yrs 10 mos

Organization Profile:
Toyo Engineering India Limited is a Design and engineering consultancy in the field of Refinery, Petrochemical, Oil and gas & Fertilizers, mainly involved in FEED, Detail Engineering & Construction activities.
Detail Engineering Design, Pre Commissioning and Commissioning of 65TPD SRU, HPCL, Vizag, June 2008 to November 2009
Updation of Cause and Effect Diagrams.
P&ID updation and As-Built P&ID preparation.
Updation of Line List.
Guided operators for pre-commissioning and commissioning activities.
Resolved the check list provided by Project Management Consultant.
Rotary equipment trial runs such as pumps and blowers.
Stoichiometric combustion calculation based on refinery fuel gas test results.
Interaction with client and Licenser for Refractory dry-out and start-up.
Start-up and shut down of Sulphur Recovery Unit.
Trouble shooting during plant operation.
Coordination with engineering disciplines to ensure smooth and complete project execution.
Proposal for Group III Base Oil Production Facilities, Takreer, Abu Dhabi Oil Refinery
Performed Pump and Line Hydraulics.
Performed Consistency check between Licensor and Feed Contractor’s document
Man-hour estimation using Toyo’s template.
Proposal for 2 X 100TPD Sulphur Recovery Unit, CPCL, Chennai
Reviewed Pump and Line Hydraulics.
Process Load sheet updation.
PRV inlet and outlet line size calculation.
Reviewed Licensor’s Relief Load Summary.
Detail Engineering Design for 4.1MMTPA Delayed Coker Unit (DCU), IOCL, Panipat, April 2010 to March 2011
Performed Pump and Line hydraulics for Gas Plant Section of DCU.
P&ID updation during detail engineering design phase.
Performed consistency check between Basic Engineering and FEED P&IDs.
Instrument process datasheet preparation- Control Valve, Flow Elements, Temperature and Pressure instruments.
Preparation of Design Pressure and Temperature for Gas Recovery Section.

Chemtex consulting of india pvt ltd

Associate Engineer

Jun 2007 – Apr 2008 · 10 mos

Process design

Associate Engineer

Jun 2007 – Apr 2008 · 10 mos

Organization Profile:
Chemtex Consulting of India (P) Ltd is a Design and Engineering Consultancy that executes Basic, FEED & Detail Engineering projects for Polymers, Specialty Chemicals Industries.
Project Handled:
Project : Pashmina, Silicone and its derivatives.
Client : Momentive Performance Materials, Chennai.
Scope of work :Basic, FEED & Detail Engineering
Responsibilities:
Preparation and updation of Piping and Instrumentation (P&ID) Diagrams.
Participation in PFD and P&ID Review Meeting with Customer.
Material & Energy Balance Calculation.
Line & Pump hydraulics.
Participation in HAZOP Study.
Preparation of Process data Sheets and Technical specifications for Equipment.
Utility calculation for finalizing steam boiler capacity, cooling tower capacity, chilled water
capacity, air compressor capacity, and HTF Boiler capacity.
Preparation of Instrument Process Data Sheets.
Review of vendor documents.

Resil chemicals

Technical Officer

Jan 2006 – Feb 2007 · 1 yr 1 mo · Karnataka, India

Job Duties and Responsibilities:
Monitoring the plant operation of silicone products.
Preparation and submission of daily production report to Production Manager.
Trouble shooting exercises.

Trichy distilleries and chemicals ltd

Trainee Engineer

Jan 2005 – Jan 2006 · 1 yr

Job Duties and Responsibilities:
Recording and monitoring the plant parameters.
Preparation and submission of daily production report to Production Manager.
Preparation of utility consumption summary in monthly basis.
Identifying the problems and rectification of the same during distillation operation.