Akash Dongre

Operations Associate

Nagpur, Maharashtra, India10 yrs 10 mos experience

Most Likely To SwitchHighly Stable

Key Highlights

Over 10 years of experience in chemical manufacturing.
Achieved significant cost savings through Lean Six Sigma projects.
Patent holder for advanced material processing technology.

Stackforce AI infers this person is a Chemical Manufacturing Expert with a focus on Process Optimization and Lean Practices.

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Skills

Core Skills

Process OptimizationLean ManufacturingOperations ManagementResearch And Development

Other Skills

Analytical SkillsBenchmarkingBusiness Process ImprovementChange ManagementCode of ConductContinuous ImprovementDIMAC route & major kaizenData AcquisitionERP IntegrationEasily AdaptableFMEAFormulationFormulation DevelopmentFormulation expertISO 9000

About

I’m a results-oriented Process & Technical Manager with 10+ years of experience driving innovation, efficiency, and operational excellence in polymer-based materials and chemical manufacturing. With a strong foundation in Six Sigma, WCM, and Lean practices, I specialize in solving complex process challenges, reducing cost, and scaling up production technologies from lab to full-scale manufacturing. Throughout my career at Saint-Gobain, I have led cross-functional teams across R&D, operations, and quality to deliver scalable solutions that improve throughput, reduce waste, enhance process stability, and ensure compliance with ISO/IMS standards. My achievements include multiple Operational Excellence Awards and a granted patent for advanced material processing technology, reflecting my ability to combine technical expertise with practical execution for measurable business impact. 🔹 Expertise: Process Optimization | Resin Formulation | Six Sigma Black Belt | SAP | Lean Manufacturing | WCM 🔹 Achievements: 80MINR + cost savings | 3x Excellence Awards | Patent Holder |

Experience

10 yrs 10 mos

Total Experience

10 yrs 10 mos

Average Tenure

10 yrs 10 mos

Current Experience

Saint-gobain

3 roles

Process Manager-NGP & HML

Promoted

Mar 2020 – Present · 6 yrs 3 mos · On-site

Led development and deployment of high-performance polymer and resin-based industrial products for diverse manufacturing applications.
Executed global technology transfers with R&D teams, ensuring seamless scale-up and integration into production.
Implemented sustainability initiatives to cut costs, improve material efficiency, and introduce alternative raw materials.
Developed SOPs, integrated FMEA & Stage Gate methodologies, and led troubleshooting for complex manufacturing challenges.
Achieved significant cost savings (~60 MIR) through Lean Six Sigma & Value Engineering projects.
Directed a multidisciplinary team, building a high-performance R&D culture through innovation and collaboration.
Conducted field trials to validate new product performance and secure commercial adoption.

Process OptimizationLean Six SigmaValue EngineeringSustainability InitiativesFMEAStage Gate Methodologies+1

Process Manager

Aug 2017 – Feb 2020 · 2 yrs 6 mos · On-site

Directed day-to-day manufacturing operations, ensuring process stability, quality compliance, and ERP (SAP) integration.
Monitored and resolved process deviations, improving efficiency and reducing downtime.
Drove Lean process improvements to enhance productivity and reduce costs.
Acted as a central liaison between production, clients, and suppliers to ensure alignment on technical requirements.
Facilitated resolution of non-conformities, maintaining high product quality and customer satisfaction.

ERP IntegrationLean Process ImprovementsQuality ComplianceProcess StabilityOperations ManagementLean Manufacturing

Research And Development Engineer

Jun 2015 – Jul 2017 · 2 yrs 1 mo · On-site

Developed formulations and process concepts for phenolic resin-based polymer products aligned with market needs.
Managed projects, conducted root cause analysis, and implemented reliability improvements.
Led plant-level innovation initiatives as WCM Innovation Development & Growth (IDG) pillar leader.
Executed field trials and blueprinting exercises for new product launches, reducing rejection rates and improving yield.

Formulation DevelopmentRoot Cause AnalysisReliability ImprovementsInnovation InitiativesResearch and DevelopmentProcess Optimization