Rohan Raj

CEO

Bengaluru, Karnataka, India14 yrs 10 mos experience
Highly Stable

Key Highlights

  • 14 years of experience in manufacturing operations.
  • Certified Lean Six Sigma Black Belt.
  • Expert in end-to-end supply chain management.
Stackforce AI infers this person is a Manufacturing Operations and Supply Chain Management expert with a focus on operational excellence.

Contact

Skills

Core Skills

Manufacturing Operations ManagementSupply Chain ManagementOperational ExcellenceTechnology IntegrationCompliance And Risk GovernanceStrategic PlanningOperational ManagementLeadershipQuality Management

Other Skills

3D Modelling7 QC ToolsAdvanced Planning and KPI ManagementAuditing - QMS ISO 9001-2008AutoCADAutomotiveAutonomous MaintenanceB2CBottlingBusiness Case PreparationBusiness DevelopmentBusiness EthicsBusiness PlanningBusiness Process MappingBusiness Relationship Management

About

My name is Rohan Raj, and I am a strategic, results-driven leader with 14 years of extensive experience in manufacturing operations, end-to-end factory management, and supply chain excellence. My career journey reflects a deep commitment to operational transformation, data-driven decision-making, and fostering high-performing teams to achieve measurable results. I have a strong foundation in mechanical engineering, a certified Lean Six Sigma Black Belt and further complemented by an MBA, which has helped me combine technical expertise with business acumen. Over the years, I have honed my skills in managing complex manufacturing and supply chain operations, introducing strategic initiatives, and driving measurable outcomes. My professional expertise spans across industries such as FMCG, e-commerce, industrial manufacturing, and the tire sector, where I’ve led large-scale operations, implemented cutting-edge technologies, and consistently delivered on key performance indicators. Some of my key proficiencies include: 1. End-to-End Supply Chain Management: Overseeing production, planning, engineering, QA, warehousing, and logistics to ensure seamless operations. 2. Operational Excellence: Implementing methodologies such as Lean, Six Sigma, TQM, TPM, and Kaizen to achieve efficiency and cost reductions. 3. Technology Integration: Driving digital transformations, integrating tools like SAP, Locus, ZOHO and Codnix to enhance decision-making and process visibility. 4. People Leadership: Mentoring and developing future leaders, fostering a culture of accountability, collaboration, and innovation. 5. Sustainability and Compliance: Leading initiatives to align operations with global sustainability goals and ensuring adherence to quality, safety, and regulatory standards. My leadership philosophy revolves around balancing strategic vision with operational execution. I thrive in environments that challenge me to solve complex problems, build high-performing teams, and align operations with broader business objectives. I am particularly passionate about contributing to an organization where I can leverage my expertise to drive operational efficiency, create sustainable growth, and deliver impactful results.

Experience

14 yrs 10 mos
Total Experience
3 yrs 2 mos
Average Tenure
2 yrs 1 mo
Current Experience

Indus international fzc

Factory Head - General Manager Manufacturing

May 2024Present · 2 yrs 1 mo · Dubai, United Arab Emirates · On-site

  • As the Factory Head-General Manager Manufacturing, I spearheaded end-to-end manufacturing operations for one of the leading HVAC component manufacturers serving diverse markets across the Americas, Europe, and GCC regions. My responsibilities encompassed production planning, scheduling, and execution, overseeing three manufacturing units and managing three mega warehouses.
  • Key Responsibilities:
  • 1. Operational Leadership: Directed manufacturing operations across multiple factories, ensuring seamless coordination and adherence to production goals. Led cross-functional teams to drive alignment between manufacturing, quality assurance, and sales, fostering strategic alliances.
  • 2. Quality Assurance and Cost Optimization: Collaborated with the QA team to institutionalize the First-Time-Right concept, effectively reducing the Cost of Poor Quality (COPQ). Executed a quantification study on operational cost reduction and assembly yield improvement through Value Stream Mapping (VSM).
  • 3. Technology and Process Integration: Played a pivotal role in designing and testing SAP-PP & MM modules for production processes. Championed the integration of new product development (NPD) into the manufacturing assembly line to accelerate business growth.
  • 4. Safety and Compliance: Cultivated a Safety-First-Culture, embedding zero-tolerance policies into daily operations to maintain a risk-free environment.
  • 5. Strategic Budgeting: Drafted the FY25 Annual Operating Plan (AOP) and plant budget to align manufacturing performance with SQDC (Safety, Quality, Delivery, and Cost) metrics. My leadership approach is rooted in fostering collaboration, driving innovation, and maintaining operational excellence. At Indus International, I prioritized aligning manufacturing strategies with organizational goals to ensure scalability, efficiency, and profitability.
End-to-End Supply Chain ManagementOperational ExcellenceTechnology IntegrationPeople LeadershipSustainability and ComplianceManufacturing Operations Management+1

Printo.in

General Manager - Manufacturing & Supply Chain

May 2022Apr 2024 · 1 yr 11 mos · Bengaluru, Karnataka, India · On-site

  • My tenure as the General Manager of Manufacturing and Supply Chain at Printo was marked by transformational leadership and strategic contributions. My role encompassed overseeing the end-to-end operations of a complex manufacturing and distribution ecosystem while driving technological innovation and operational excellence. Below is a detailed account of my key accomplishments and responsibilities during this period:
  • 1. Operations Leadership:
  • 1.a. Scope of Responsibility: Managed the daily operations of five manufacturing factories, three distribution centers, and 33 third-party (3P) centers across India.
  • 1.b. Team Management: Directed a team of 23 direct reports and over 475 blue-collar employees, ensuring cohesive collaboration and operational efficiency.
  • 1.c. Streamlined Processes: Designed and implemented standard operating procedures (SOPs) for supply chain processes, achieving consistency, cost optimization, and improved productivity.
  • 2. Strategic Supply Chain Management:
  • 1.a. Annual Operating Plan (AOP): Developed and executed comprehensive supply AOP budgets (OPEX and CAPEX), aligning them with organizational strategic objectives.
  • 2.b. Supply Chain Initiatives: Translated business goals into actionable supply chain initiatives, resulting in enhanced profitability and operational efficiency.
  • 2.c. Marketplace Strategy: Partnered with the business development team to strategize and implement product sales on diverse marketplace platforms.
  • 3. Inventory and Supplier Management:
  • 3.a. Inventory Optimization and Supplier Relation: Monitored inventory levels across multiple marketplaces, ensuring optimal stock availability to meet dynamic demand.
  • 4. Digital Supply Chain Transformation:
  • 4.a. Technology Integration:
  • 4.a.1. Locus: For route optimization and logistics efficiency.
  • 4.b.2. PC Cloud Server: To centralize and enhance data accessibility.
  • 4.c.3. Codnix: For advanced operational tracking and automation.
  • 5. Leadership and Team Development
Operations LeadershipStrategic Supply Chain ManagementDigital Supply Chain TransformationInventory and Supplier ManagementSupply Chain ManagementManufacturing Operations Management

Diageo india

3 roles

Production Head - Senior Manager Manufacturing

Apr 2021May 2022 · 1 yr 1 mo · On-site

  • As Production Head - Senior Manager Manufacturing at Diageo Hyderabad (India), I successfully led a multifaceted factory operation in one of the most challenging environments. My role encompassed driving operational excellence, ensuring compliance with stringent regulatory frameworks, and maintaining seamless collaboration across diverse stakeholders.
  • Key Achievements and Contributions:
  • 1. Operational Leadership in a Complex Environment: Directed end-to-end factory operations, including production, logistics, and supply chain management, while ensuring 100% safety compliance in a highly regulated industry.
  • Managed a dynamic workforce of 750+ blue-collar employees and two trade unions, maintaining industrial harmony and operational efficiency.
  • 2. Strategic Enhancements Across Functions: Spearheaded initiatives to improve safety, quality, productivity, automation, statutory compliance, and sustainability.
  • Successfully delivered a Finished Goods (F.G) target of 3.2 million cases, overseeing 95+ SKUs, demonstrating a robust ability to manage complex product portfolios.
  • 3. Advanced Planning and KPI Management: Owned and managed the daily operational KPI dashboarding and Daily Work Management (DWM) system, ensuring alignment with organizational goals.
  • Designed and executed an accurate Annual Operating Plan (AOP) and leveraged advanced planning tools like O9-APO to optimize production and inventory based on demand forecasts.
  • 4. Compliance and Risk Governance: Displayed in-depth expertise in company laws, statutory compliance, pollution control regulations, fire safety laws, labor laws, tax, and excise regulations.
  • Implemented risk and governance frameworks for legislative and regulatory compliance, utilizing tools like Legatrix for monitoring compliance digitally.
  • 5. Process Optimization and Cost Management: Integrated Six Sigma concepts, to enhance operational efficiency and reduce costs.
  • 6. Adherence to Global Standards
Operational LeadershipStrategic EnhancementsAdvanced Planning and KPI ManagementCompliance and Risk GovernanceManufacturing Operations ManagementSupply Chain Management

Manager Manufacturing Operations & Strategy

Promoted

Feb 2018May 2021 · 3 yrs 3 mos · On-site

  • During my tenure at Diageo as Manager of Manufacturing Operations & Strategy, I played a pivotal role in driving operational excellence, strategic planning, and profitability enhancement. I contributed to the organization by leveraging my analytical skills, cross-functional leadership, and innovative approach to align operations with strategic business goals. My work encompassed managing multi-dimensional aspects of manufacturing and supply chain operations, fostering productivity, and optimizing cost structures.
  • Key Contributions and Responsibilities:
  • 1. Strategic Decision-Making and Trend Analytics:
  • 1.a. Delivered critical business decisions and strategies to senior management by analyzing trends in factory performance, operational finances, and SLA execution.
  • 1.b. Ensured operational and financial metrics were aligned to deliver execution excellence and drive profitability.
  • 2. Operational Management & Cost Optimization:
  • 2.a. Supervised OMU (Owned Manufacturing Units) and 3P (Third-Party) manufacturing operations to maintain operational efficiency.
  • 2.b. Designed and implemented supply chain strategic plans encompassing demand planning, material management, capacity planning, and production scheduling.
  • 2.c. Identified opportunities to innovate and reduce overall manufacturing costs through creative, low-cost solutions, ensuring sustainable growth.
  • 3. Productivity Pipeline Development:
  • 3.a. Spearheaded the development of the "Make Productivity Pipeline" across all value streams, closely working with finance business partners.
  • 4. Metrics and Analytics Leadership:
  • 4.a. Led Tier 4 (T4) operational reporting and supported Tier 5 (T5) through the creation of standardized metrics and dashboard analytics.
  • 4.b. Streamlined reporting mechanisms.
  • 5. Cross-Functional Collaboration and Innovation:
  • This role honed my ability to balance strategic vision with operational execution, making me a strong candidate for leadership positions.
Strategic Decision-MakingOperational ManagementProductivity Pipeline DevelopmentManufacturing Operations ManagementStrategic Planning

Manager Manufacturing Operations

Mar 2015Feb 2018 · 2 yrs 11 mos · On-site

  • "Strategic and Operational Leadership"
  • 1. Strategic Alignment: Led the development and execution of plant-level strategic and operational inputs in alignment with the overarching business plan.
  • 2. Goal Setting and Execution: Established specific, measurable goals across key operational parameters, focusing on improvements in:
  • 3. Quality: Enhanced process reliability and output consistency.
  • 4. Cost: Streamlined operations to achieve cost efficiency.
  • 5. Productivity: Championed initiatives to maximize output per resource unit.
  • 6. Delivery: Maintained high adherence to delivery schedules, minimizing lead times.
  • 7. Safety: Fostered a culture of safety, ensuring a zero-incident work environment.
  • Implementation of 'Project Game-Changer'
  • Integration of SQDCMS Framework: Successfully integrated the Safety, Quality, Delivery, Cost, Morale, and Sustainability (SQDCMS) model into plant operations.
  • Delivered tangible improvements across all dimensions by embedding structured problem-solving methodologies and robust KPIs.
  • Continuous Improvement: Established a culture of continuous improvement through cross-functional team collaborations, regular performance audits, and feedback loops.
  • Fostered strong collaboration between corporate teams and plant-level operations to align operational goals with strategic objectives.
  • Change Management:
  • Orchestrated the transformation of operational practices under the ambit of ‘Project Game-Changer,’ ensuring buy-in from diverse stakeholders.
  • Delivered training sessions and workshops to empower teams, instilling a forward-thinking mindset for operational excellence.
Strategic AlignmentContinuous ImprovementChange ManagementManufacturing Operations ManagementLeadership

Ceat tyres limited

Assistant Manager Manufacturing Excellence & Production

Jul 2013Mar 2015 · 1 yr 8 mos · Mumbai, Maharashtra, India · On-site

  • This tenure at CEAT was marked by impactful contributions to manufacturing excellence, operational strategy, and business performance improvement. The role required a blend of strategic thinking, operational expertise, and leadership capabilities to drive transformative changes in alignment with globally recognized standards such as DEMING.
  • Key Contributions and Accomplishments:
  • 1. Strategic Process Development and Implementation: Enhance operational efficiency and drive sustained manufacturing/business performance.
  • Led validation experiments under DEMING Standards, ensuring alignment with internationally recognized practices for continuous improvement.
  • Established a framework for long-term performance improvement.
  • Empowered cross-functional teams with clear guidelines to maintain and enhance productivity.
  • 2. Total Quality Management (TQM) Leadership: Implement a culture of continuous improvement across key performance areas—Quality, Cost, Productivity, Delivery, and Safety.
  • Facilitated regular training and awareness sessions on TQM principles.
  • Directed multidisciplinary teams to identify and mitigate performance gaps proactively.
  • Delivered measurable enhancements in operational KPIs, contributing to improved bottom-line performance.
  • Strengthened the organizational culture of accountability and excellence.
  • 3. Implementation of Statistical Process Control (SPC): Improve process efficiency and ensure consistent quality tracking.
  • Designed and implemented SPC methodologies tailored for CEAT’s production processes.
  • Enabled real-time process mapping and tracking of quality trends.
  • Enhanced decision-making through data-driven insights.
  • Minimized process variations, leading to improved product consistency and customer satisfaction.
  • 4. Process Improvement Through FMEA: Systematically identify and mitigate risks associated with manufacturing processes.
  • Conducted Failure Mode and Effects Analysis (FMEA) sessions across production units.
Strategic Process DevelopmentTotal Quality ManagementStatistical Process ControlManufacturing Operations ManagementQuality Management

Bridgestone india pvt ltd

Senior Production Engineer

Jul 2011Jul 2013 · 2 yrs · Pune Area, India · On-site

  • My tenure as a Senior Production Engineer at Bridgestone provided the foundation for my career in manufacturing and supply chain management. During this period, I demonstrated a strong aptitude for learning core manufacturing principles, honing collaborative skills, and contributing significantly to the establishment of a greenfield manufacturing facility. My role encompassed comprehensive exposure to production planning, manpower utilization, and asset optimization, laying the groundwork for future leadership responsibilities in the industry.
  • The role enabled me to gain in-depth knowledge of:
  • 1. Manpower Utilization: Optimizing workforce deployment to enhance productivity and efficiency across operations.
  • 2. Installed Asset Capacity: Ensuring machinery and infrastructure were leveraged to achieve peak performance.
  • 3. Production Planning: Developing strategies to meet demand while minimizing downtime and waste.
  • 4. Shop Floor Management: Driving day-to-day production activities, monitoring performance, and fostering a culture of continuous improvement.
  • 5. Collaborative Skills: Working in a dynamic environment with cross-functional teams, I demonstrated my ability to collaborate effectively with diverse stakeholders, including senior management, technical experts, and frontline workers.
Manufacturing Operations Management

Education

Indian Institute of Management Ahmedabad

AGMP Co '23

Sep 2022Sep 2023

ASQ

Six Sigma BlackBelt — Manufacturing Excellence

May 2017Jul 2017

Bharti Vidyapeeth Deemed University College Of Engineering, Pune, Maharashtra

Bachelor of Technology - BTech — Mechanical Engineering

May 2007Jun 2011

KPMG

Lean Six Sigma Green Belt — Lean Six Sigma/Manufacturing Excellence

Jan 2016Jan 2016

CADD Centre

Diploma in 3D modelling — Engineering Design

Jan 2011Jan 2011

Stackforce found 100+ more professionals with Manufacturing Operations Management & Supply Chain Management

Explore similar profiles based on matching skills and experience