Mani Ratnam

Operations Associate

Kolkata, West Bengal, India7 yrs 6 mos experience

Highly Stable

Key Highlights

Certified Lean Six Sigma Black Belt
Recognized as Technical Star by KPMG
Expertise in operational excellence and process improvement

Stackforce AI infers this person is a Manufacturing Operations Specialist with a focus on process optimization and efficiency.

Contact

Skills

Core Skills

Process OptimizationOperational ExcellenceProcess Control

Other Skills

Data AnalyticsCost OptimizationBusiness AnalyticsData AnalysisData VisualizationBusiness Process ImprovementBusiness Process Re-engineeringSix Sigma Black BeltLean ManufacturingLeadership DevelopmentConsultingLean Six SigmaAnalytical SkillsTechnological InnovationLeadership

About

I am a results-oriented professional with experience in operations and process improvement in the metals and manufacturing industry. At Vedanta, I led efficiency projects, standardized production practices, and drove cross-functional collaboration. Certified Lean Six Sigma Black Belt, I specialize in business process improvement, cost optimization, and operational excellence. Recognized as a Star of Business by KPMG in the Technical ACT-UP program at Vedanta, and awarded for Excellence at NCQC Aurangabad 2022. I am currently learning the basics of Power BI and Python, while also building knowledge in business analytics and corporate finance. My interests lie at the intersection of manufacturing, consulting, digital transformation, and business strategy, where I aim to apply structured problem-solving and data-driven insights to deliver impact.

Experience

Vedanta limited - aluminium business

3 roles

Associate Manager || Process Lead- Vedanta Pot Controller Development

May 2023 – Feb 2025 · 1 yr 9 mos · Jharsuguda, Odisha, India · On-site

Spearheading optimization initiatives in the Vedanta Pot Controller Development Team, with a focus on enhancing process efficiency and sustainability.
Driving logic fine-tuning to minimize alumina, AlF3, and power consumption, thereby achieving significant cost and energy savings.
Ensuring optimal resistance control in electrolytic cells, streamlining alumina feed cycles, and improving cell life, stability, and current efficiency for superior operational performance.
Developing and maintaining comprehensive Standard Operating Procedures (SOPs), Management of Change (MOC) documentation, and technical manuals for enhanced process governance.
Leveraging advanced data analytics to evaluate process parameters, quantify performance gains, and validate outcomes of process upgrade projects.
Leading continuous improvement initiatives by identifying performance gaps, organizing brainstorming sessions, and fostering a culture of innovation and collaboration.
Managing a cross-functional team, ensuring high motivation levels, and cultivating a positive work environment to drive operational success and excellence.

Process ControlProcess OptimizationOperational Excellence

Assistant Manager || Technical In-charge Smelter Operations

Dec 2017 – Mar 2023 · 5 yrs 3 mos

Oversaw the seamless operation of 168 electrolytic pots, ensuring adherence to process standards and operational excellence.
Controlled critical process parameters to enhance cell stability by minimizing standard deviation, resulting in improved performance and reliability.
Ensured shift-wide quality control, safety compliance, and optimal asset utilization to achieve operational targets.
Led initiatives to optimize cost and ensure high-purity metal production through precise process management and resource allocation.
Successfully managed teams and resources to deliver results in a dynamic and high-pressure environment.
Executed projects focused on reducing the standard deviation of bath temperature, enhancing metal purity, and lowering power consumption, culminating in a significant reduction in the Cost of Production (COP).
Recognized as a Technical Star under the prestigious ACT UP Program by KPMG India for exceptional technical and operational contributions.

Process ControlProcess OptimizationOperational Excellence